Shiva Thanu Email & Phone Number

Chennai, Tn, In

Chennai, Tamil Nadu, India

• Manage APAC supplier audits, analyze results, and make release decisions for implementation using the BSH pool (SAM system).• Conduct parts cost calculation evaluations through TcPCM calculation & process analysis, both post-SOP and pre-SOP, facilitating cost avoidance projects. • Strategically sourced potential suppliers for localization and second-source development across various commodities, conducting 65+ audits since 2021.• Developed and implemented quality assurance strategies with a strong Focus On Quality (14Q Basics) & highly motivated mindset, leading to increased consistency in product performance• Optimized Total Cost of Ownership and enhanced quality assurance with local suppliers through strategic implementation, driving cost reduction and process improvements.• Awarded by Head of Global Purchasing for implementing innovative manufacturing process of power cords supporting localization yielding annual savings of 60k euros.• Recognized by Executive Vice President of Global Purchasing for contributions towards localization of critical components through strong supplier collaboration.• Applied EHS management systems for enhanced supplier relations, safety, and quality assurance; ensured ethical compliance (ESG) by driving 50+ social compliance audits like SEDEX SMETA 4 Pillar, RBA, and SA8000

Chennai, Tamil Nadu, India

• Conducted APQP Milestone Reviews with suppliers for various projects, including new projects, cost-saving projects, and additional source development, ensuring timely and efficient launches. • Monitored supplier quality metrics such as PPM, RFTOT, and Line Stoppages, reviewing poor-performance suppliers and driving action plan implementation.• Established Quality Gates and Safe Launch stations for newly launched supplier parts, ensuring adherence to incoming quality standards and CTQ requirements.• Planned and executed Supplier Process audits using VDA 6.3 Methodology, tracking non-conformances and validating corrective actions' effectiveness.• Exhibited a high level of Taking Ownership by proactively identifying potential quality issues within the supply chain and implementing effective resolution strategies• Implemented and continuously improved CVCS BMS (Business Management System), ensuring compliance with applicable automotive standards and customer satisfaction enhancement.• Drove implementation of digitization projects and embedded CI (Continuous Improvement) & PDCA (Plan Do Check Act) cycles as the base of each tool development.• Recognized by ZF Six Sigma Community in Top 10 Six Sigma Projects of 2020 for Right First Time on Time development of Precision Vacuum Pump Rotor with Annual Savings of 163k Euro.• Successfully led the Right First Time on Time development of Gears for DAG/DAF Compressors and drove technological upgrades with machining suppliers.

Chennai, Tamil Nadu, India

• Managed APQP and PPAP audits for new product developments, ensuring efficient launches and consistent quality. Conducted PFMEA during development, 8D Analysis for supplier issues, and collaborated on vendor evaluation.• Led 8D Analysis for Line Stoppages, CQA, CRA, FPY Loss, and Yard Issues, driving effective CAPA implementation and sustaining quality improvements.• Completed various trainings including FMEA Training, Raw Material Approval, and Heat Treatment Process Validation, enhancing expertise in quality management.• Implemented Barcoding Traceability, Run Chart, Process Capability Monitoring, and Tool Monitoring systems, achieving CPK 1.67 for Non-Capable Parameters.• Six Sigma Green Belt Projects:o Completed two Six Sigma Green Belt Projects recognized as Best Projects among various Plants of TAFE, achieving significant reductions in Line Stoppage and Supplier PPM by applying advanced statistical tools.o Presented Six Sigma Projects in the Quality Circle Forum of India (QCFI) and National Institute of Quality and Reliability (NIQR), winning Platinum and Gold Awards.o Other Suggestions/Improvements and Achievements:o Awarded for Best Poka Yoke Suggestion and introduced Austempering of Thrust Washers in Transmission System, enhancing process efficiency and product quality.