Executive - Operation Excellence
Current- Collaborating with plant & corporate leadership to implement the company's lean production system.- Developed lean training programs & trained around 300+ shopfloor employees emphasizing pragmatic application of lean tools/concepts. (5S, PDCA, FMEA, DMAIC, VSM, Cause & Effect Analysis, Poka - Yoke, Kanban, SMED, Visual Factory).- Mapping of new products in collaboration with cross functional teams focusing on process utility, ROI, product overhead, equipment sizing & capacity/volume calculations. - Supporting to implement green belt projects using DMAIC tools.- Proficient in Statistical Forecasting reports, incorporating both positive and negative recommendations, using real-time batch process data through machine learning (Pandas, NumPy)/ MS Office automation tools & data visualization platforms (Power BI, Tableau).- Evaluating Kaizen ideas & coordinating with department heads for reviews & the execution of the same.- Tracking/ analyzing key performance indicators (KPIs) to identify and mitigate potential risks.