• Proficiently executing and monitoring panel operations ensuring seamless functionality of Continuous Polymerization Plant. (Polyester – DuPont Technology)• Referring design documents such as PFD’s, P&ID’s for troubleshooting and process understanding.• Conducted Mass and Heat balance analysis for process optimization.• Involved in plant startup and shutdown procedures. Executing field activities while adhering to strict safety protocols and standard operating procedures.• Analyzing process parameters through simulation using in-house software.• Contributed to Process Hazard Analysis activities within the plant.• Participated in line sizing and commissioning of line to transfer HTF (Heat Transfer Fluid) to reclamation unit for purification.• Identified leak points in Shell and Tube Heat Exchangers through pressure profile analysis and collaborated with BRIT-BARC for radioactive leak detection.• Calculated total plant heat load to optimize Fuel Oil consumption, utilizing Control Valve specifications for fluid flow rate calculations.• Optimized Vent HTF by adjusting vent valves, resulting in significant energy and cost saving.

• Introduction to BFD, PFD, UFD and P&ID, Types of Valves and Applications.• Relevant Standards and Codes used in Chemical and Process industry API, ASME, IS, TEMA, IBR, GPSA etc.• Line Sizing : Liquid, Steam and Compressible Fluid Line Sizing Pressure Drop calculations and Hydraulics Line Sizing by hand calculations and on Software PSV inlet and outlet Line sizing• Pump Calculations, Sizing and Datasheets : Types of Pumps, Centrifugal Pumps and Positive Displacement Pumps, Pump Characteristic Curves, Affinity Laws, NPSH Available, Differential Head, Process Datasheet, Cavitation Problem in Pumps and Trouble shooting.• Storage Tanks & Agitators : Types and Classification of storage Tanks Calculations and Preparation of Process datasheet.• Air Moisture Separator : Process datasheet and Calculations as per GPSA.• Breather valves (Pressure Vacuum Relief Valve) : Types of Breather valves, In-Breathing & Out-Breathing flowrates calc Venting requirements as per API 2000, Process datasheets.• Control Valves (Pneumatic valves)• Pressure Safety Valves (PSV & PRV) & Rupture Disk (RD) : Datasheet and Calculations, Types of PSV, PSV location, Relief events, Pressure relieving events, Pressure setting criteria, External Fire case, Control valve open 100% case, Thermal Expansion, Closed Block out, Tube Rupture case, In-advertent power failure case etc PSV Sizing and Calculations on software.• Cooling Tower • Distillation • Steam Ejector, Flame Arrestor, Static Mixer, De-Superheater and Mass-Enthalpy balance calculations• Special Piping Material Datasheets Item : Filters, Strainers, Steam Traps, Sight Glass and Flexible Hoses.• Types of Utilities, Preparation of Utility Summary list and Calculations• Heat Exchangers Design and Heat Transfer Operations• Hazardous Area Classification (HAC).• Other available Softwares used in industry and their applications