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• Passionate Engineering leader with 29 years of experience - 11 years of proven leadership experience in running manufacturing engineering departments.• 23+ years of experience in Electronics Product manufacturing serving Automotive, EV, Medical (FDA), Industrial, Mobile & RF, Railway, Aerospace, Consumer, Network, Server - Strong foundation PCB, PCBA, Cable harness with IPC 600, 610, 620 Process orientation and disciplines.• 6+ years in EV scooter’s Electronics Modules (PCBA & Box build) defined, strategized and achieved the Manufacturing Yield with the DFx approach.• Deep understanding of High Volume-High Mix and Low Volume High Mix Manufacturing Technology Transfer for customer-specific products.• Experience across different functions: Operations, Engineering, Supply Chain, AMS and Quality.• Setting up world class Electronics Manufacturing Facilities for PCBA and Box build manufacturing processes, • Completed Installation, Qualification and Operational sustenance of SP, SPI, PP, Reflow, AOI, MI, Wave, DIWM, Xray, ICT, FCT, CAL, EOL, ORT, ESS, HALT.• ‘Delighting the customer’ approach focused on execution, Quick Turn-Around NPI’s and Exponential Growth environments.• Promoter of LEAN manufacturing methods, culture and realization of “it’s all about kaizen blitz” • Hands-on experience in setting up greenfield, Manufacturing start-up and Plant transfer and relocation.• Experienced in managing multiple CM / EMS Plants in various countries.• Strong hands-on experience in SPM, ATE, Meteorology, IOT and World Class Manufacturing.• Experienced in creating Strategy and Technology Road map Execution for plant manufacturing engineering capabilities.• Proven cross-cultural management abilities working with teams, customers & suppliers from different geographies. Had worked with teams from China, middle-east, Indonesia, Malaysia, Singapore, US, Australia, Japan, Germany, Italy, Vietnam, Thailand, Mexico, Canada, Israel, Ireland and US. • Strong background in Competency and Capability building of team, Created strong teams across fortune 500 companies.• Currently leading the Electric Vehicle’s Electronics Modules Manufacturing Engineering ie., PCBA Hardware, Box build Assembly and Testing teams of Electric 2W for the DFx, NPI, SOP and Mass Production Sustenance.
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Head TeTata Electronics Pvt. Ltd. Oct 2023 - PresentKrishnagiri District Tamil Nadu, In -
General Manager EngineeringAther Energy Apr 2022 - Sep 2023Bangalore, Karnataka, InLeading the Electric Vehicle’s Electronics Modules Manufacturing Engineering ie., PCBA Hardware, Box build Assembly and Testing teams of Electric 2W for the DFx, NPI, SOP and Mass Production Sustenance. Meet Cost, Quality & Schedule goals for Programs/Projects. Lead detailed Process Calculations, Yield Predictions. Lead and drive DFX, DFMEA, PFMEA, RCA, Planning and execution of proto builds and X1 builds with EMS partners. New technological process innovations for Hardware modules. Setup/Improve checklists/Templates for periodic reviews on Process Files, DFx Inputs, lessons learnt. Design of process and manufacturing line for the box builds (Electronic Module Assembly). Implement ECN, TCN, SCN. Work with vendors in communicating requirements. Line stabilization and PPAP Team Responsibilities. Periodic Evaluation and update of Technical & Soft-Skills in the team. Drive Focus on Industrialization Thinking and Process Language. Manage technical execution risks in situations demanding rapid, dynamic changes. Demonstrate collaborative culture in the team while staying committed to business results and deliverables. Meet high levels of employee engagement and low attrition in the team. Coach and Mentor Employees to achieve career aspirations. -
Agm Test EngineeringSfo Technologies Jul 2020 - Apr 2022Cochin, Kerala, InHeading the Manufacturing Engineering OSS Project. Meet Cost, Quality & Schedule goals for Programs / Projects for the OSS Team. Train the Engineers for the Special Purpose Machines and Automated Test Equipment. Plan the Line Bring Up, Installation, Commissioning, Sustenance of the SPM & ATEs. Lead the NPI product engineering for the Medical & Automotive customers. Lead the NPI Product Engineering for the new customers. -
Senior Manager Test EngineeringSanmina Dec 2015 - Nov 2019San Jose, California, UsTo ensure operation is running 24/7 – Plan, lead, guide, mentor and coach the team consists of a Manager, Senior Engineers, Engineers, AEs, EAs and Techs. Meet the operational KPIs quality, cost, delivery, LSS Targets, Innovate, implementing cost-effective methods to ensure no down time. Ensure contingencies are made to ensure On Time Deliveries are met. Meet the customers for the techno commercial matters related to equipment selection strategy, cost negotiation, Quote negotiation, Supplier evaluation for the quality, performance, cost and improvement. Also ensure ISO standards SOP’s are met during New product release execution and production run. Ensure audit and accurate equipment asset & spare management accountability, Tester development for various products, Responsible for Manufacturing Execution System infrastructure for proper shop floor data Control and reports collection. -
Senior Lead Test EngineerJabil Jul 2012 - Nov 2015St Petersburg, Florida, UsUnderstand customer requirements and propose Manufacturing Engineering Test process, Create SOW requirements, meeting cost effective solution for the organization. Effectively plan and share the services of team resources to complete multiple customer projects on time. Effectively present the improvements to the customers with Quarterly Build review reports. Lead the team members to meet the KPI to achieve the best-in-class performance. Ensure proper measures are taken for on time implementation of engineering changes. Understand the product manufacturing requirements and prepare Project Budget for the Energy, Communication and Food processing products -
Production ManagerBbs Access Oct 2010 - Jun 2012Singapore, SgManage / Lead Contract Manufacturers and Singapore Box build team where the company’s Design Release Prototype build & NPI build, Testing, ESS and ALT for wireless Telecom network, PABX systems, Energy Meters products are conducted. Ensure BOM, Part Number, AVL, Product Specs, Engineering Process Documents etc. are available to the CM plants thru Document release note to ensure smooth transition of NPI and day to day production operation. ATE Assembly, NPI Management, Transfer of Technology, Management of contract manufacturers in multiple locations, Implementation of CIM (MES) in the CM plants. Ensure all Engineering updates are followed in CM plants thru proper ECO/MCO/ECN management. Submit weekly quality / KPI performance reports to senior management. -
Test Engineering ManagerJabil Dec 2008 - Oct 2010St Petersburg, Florida, UsLeading the Test Engineering organization at JABIL plant operation towards new test technology and strategy. Lead the team in lean thinking and deploy the continuous improvement projects with - Value stream mapping, SMED, Poka-Yoke. Coordinate and review the RFQ within the departments, Submit RFQ and negotiate with customers. Plan, lead, guide, mentor and coach the team consists of Asst. Manager, Senior Engineers, Engineers, AEs, EAs and Techs. Drive to meet the KPIs, LSS Targets, implementing cost-effective methods to ensure plant able to sustain the operation and ensure backend contingencies are made to ensure OTD is met. Ensure ISO standards are met as per customer requirement. Do the project plan for the New Product execution and production run. Ensure the quotations for the customer Equipment & spares management are done. Ensure new development for various models of PCBA’s and High-Level Assemblies are conducted. Ensure all the product test performance programs are effectively monitored and reported daily, weekly, Monthly, Quarterly basis. Ensure the Manufacturing Execution system software is used for the project updates and status.
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Engineering Product LeadAllegro-Ems Singapore Mar 2007 - Nov 2008Lead and manage the production of KLA Tencor’ s PCBA & Box build Assemblies like 3Ø Power supply, E Box and control boxes incorporated to wafer inspection equipment and wafer handling equipment. KLA Tencor, Electronics & Power control boxes for clean room Special Purpose Machines
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Manufacturing EngineerBbs Access Aug 2002 - Mar 2007Singapore, SgLead Contract Manufacturers and Singapore Box build team where the company’s Design Release Prototype build & NPI build, Testing, ESS and ALT for wireless Telecom network, PABX systems, Energy Meters products are conducted. Ensure BOM, Part Number, AVL, Product Specs, Engineering Process Documents etc. are available to the CM plants thru Document release note to ensure smooth transition of NPI and day to day production operation.
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Electronics Engineer (Rf)Flextronics Mar 2000 - Apr 2002Austin, Texas, UsLearn the know-how and train the team for testing and troubleshooting of Motorola hand phones, also do the TOT from New Product release team -
Test EngineerPeninsula Electronics Manufacturing Services Private Limited Apr 1994 - Mar 2000NPI & Proto PCBA manufacturing & Box build for the TxRx Modules, GPSR, Set Top box, Hybrid Navigation System, MMTV, PCMCIA, Notebook Computer, Melody, MP3 Player, PCI-MIDI Composer & Remote Music Composer
Siju Jacob Skills
Siju Jacob Education Details
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Govt. Polytechnic College PalakkadElectronics -
Govt. Technical High School, PalakkadWelding Technology/Welder
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Govt. College Chittur, Palakkad
Frequently Asked Questions about Siju Jacob
What company does Siju Jacob work for?
Siju Jacob works for Tata Electronics Pvt. Ltd.
What is Siju Jacob's role at the current company?
Siju Jacob's current role is Head Test Engineering.
What is Siju Jacob's email address?
Siju Jacob's email address is sp****@****ail.com
What schools did Siju Jacob attend?
Siju Jacob attended Govt. Polytechnic College Palakkad, Govt. Technical High School, Palakkad, Govt. College Chittur, Palakkad.
What skills is Siju Jacob known for?
Siju Jacob has skills like Manufacturing, Lean Manufacturing, Six Sigma, Testing, Engineering, Manufacturing Engineering, Electronics, Kaizen, Spc, Fmea, Smt, Root Cause Analysis.
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