Siva Shankar B R

Siva Shankar B R Email and Phone Number

Expert in managing business of Meat processing industries, Animal feed mill, Poultry feed mill, Aqua feed, Cattle feed mill, Rendering plants @
Siva Shankar B R's Location
Greater Chennai Area, India
About Siva Shankar B R

Extensively skilled, competent and result-driven professional working as Profit Centre Head putting forth over 26 years of experience in managing business of FMCG Poultry Feed Mills, Cattle Feed Mills, Animal Feed Mills, Aqua Feed Mills, Meat Processing Industries, Rendering Plants, Waste Water Treatment Plants, Cold stores, Frozen & Aseptic Fruit Pulp and Refrigeration Plants with an exceptional understanding of FMCG Industries, expertise in overall strategical direction for operations including implementation of SOP, SSOP, HACCP and OSHA safety act. Proven ability in coaching, direction and leadership support to the team members to achieve company goals. Implementation of time study, method study, process improvement, Fish bone analysis, Root cause analysis, Think out of the box to reduce the cost and improve ROI. Improve positive approach towards the team members by inspiration and filling the gaps among the team members to achieve the company objectives. Working towards continuous improvement to improve the quality, cost by adopting new initiatives with the latest technology and available resources. Proficient in machineries like Meyn and Marel Stork , Triumph Engineering, Buhler, Chia tung, Idah, Andritz sprout, Spectom Engineering, Hindustan Engineering etc, , Able to work on own initiative and as lead, delivering strategic direction to improve plant capacity and overall operational efficiency. Expert at establishing operational excellence within cross-cultural environments thereby building cohesive team structures that drive company’s vision to viable realizable goals by bench marking of KPI, KRA’s. Adept at moving into new environments and extrapolate from the existing experience to quickly adapt to new ways fluently.

Siva Shankar B R's Current Company Details
India ltd Cattle feed plant

India Ltd Cattle Feed Plant

Expert in managing business of Meat processing industries, Animal feed mill, Poultry feed mill, Aqua feed, Cattle feed mill, Rendering plants
Siva Shankar B R Work Experience Details
  • India Ltd Cattle Feed Plant
    Chief Manager And Plant Head
    India Ltd Cattle Feed Plant Jul 2018 - Present
    Handling entire plant operations with sales,product pricing, new product development, production, maintenance, purchase, raw material procurement, feed formulation, statutory, quality, logistics, accounts & finance, HR, projects, Factory administration, Vendor development etc., Responsible for P&L for cattle feed manufacturing plant, team building and mentoring. Responsible for reducing cost of the product, updating with latest trends and technology
  • Conex Md Sow, Abattoir
    Plant Operations Manager
    Conex Md Sow, Abattoir Sep 2017 - Mar 2018
    Liberia
    • Heading entire factory responsible for operations, Sales, Maintenance, Production, Administration, Purchasing, With Laisoning with Government authorities, Quality & Yields, Finance, Projects, Inventory, Deboning.• Responsible for casing operations of sheep /goat, Cattle.• Reporting to Board of Directors and Stakeholders.• Responsible for chilled and frozen meat operations of poultry, sheep/Goat, Red Meat.• Handling budgets, business plan, live stock strategy, • Handling Marketing strategy, pricing, recruitment and training • Responsible for team building, performance evaluation,• Responsible for P/L and Trainings etc.,• Implemented ISO & HACCP Quality Management Systems• Handling Waste Management systems, solid waste management andAnd liquid waste management.
  • Baramati Agro Ltd
    Senior Operations Manager
    Baramati Agro Ltd Mar 2017 - Sep 2017
    Baramati, Maharashtra, India
    • Handled 6 cattle & poultry feed mills in different locations across the country.• Responsible for feed mill operations including production• Maintenance, Quality, Projects, Recruitment, Training etc.,• Responsible for costing including operations cost, fuel costPower cost, Variable cost, spares and maintenance cost.• Reporting to Business Head.• Reportees all plant heads• Responsible for capacity utilization, Team building etc.,• Procuring and selection of all spares and equipments needed for Operations.• Fixing KRA’s and KPI for all plants along with targets• Responsible for ISO and HACCP.• Responsible for mill performance and wastage control• Responsible for team building.• Ensure factory safety and legal implications.• Responsible for statutory requirements.• Responsible to implement new technologies• Responsible for budgets and achievements• Responsible for machinery efficiencies.• Coordinate with marketing and nutritionists.• Responsible for automations & improvements in all plants.• Responsible for GMP, SOP, SSOP, pollution control board.• Fixing KPI’s for each of the departments to achieve the goal of the organization.• Supervising, motivating the team and evaluate by every month.
  • Allana Group
    Factory Manager
    Allana Group Jan 2013 - Mar 2016
    Addis Ababa, Ethiopia
    • Responsible for Production, Engineering Management, Purchase Management, Store Management, Waste Management , Rendering plants and Waste water treatment plants, Cold stores management.• Handling buffalo, Red meat, goat, sheep meat processing plants, chilled and frozen meat exporting to Saudi Arabia, UAE, Kuwait, Qatar and Oman. Frozen fruit processing plants (Mango and Guava fruit pulp), Aseptic Plant, Carton box manufacturing plant, Processed Food Plant.• Responsible for operational cost of boilers, refrigeration plants, Electrical consumption, Water management and Waste water treatment plants.• Reporting to Director – Operations.• Continual improvement of operational efficiencies, Safety and Environment friendly.• Responsible for team building, planning budget and forecast.• Responsible for expansion new projects including civil , Mechanical, Electrical and Refrigeration works including erection, commissioning etc.,• Responsible for statutory compliance of Pollution control board, Inspector of Factories.• Projects completed Solid waste ingesta dryer project, Effluent treatment plants, Dry rendering plants, Digestor Cold stores, blast freezers etc.,• Transferred to Ethiopia on international stint. (From November 2014)• Heading entire factory responsible for operations, Maintenance, Production, Administration, Purchasing, With Laisoning with Government authorities, Quality & Yields, Finance.Responsible for casing operations of sheep /goat, Beef.• Responsible for chilled and frozen meat operations of sheep/Goat and Beef. Slaughtering, deboning, yields, offal processing, • Handling various projects of expansion like casing,Production building, blast freezers and continerzed cold stores• Responsible for team building, performance evaluation, Recruitment of staff, operators, technical staff• Responsible for P/L and Trainings etc.,• Implemented ISO & HACCP Quality Management Systems• Got Approvals from UAE, Saudi Arabia, Egypt, Ajerbeizan.
  • Godrej Tyson Foods Limited
    Factory Manager
    Godrej Tyson Foods Limited Apr 2012 - Jan 2013
    Bangalore
    • Accountable for the operations poultry (Chicken) processing plant including production, human resources, maintenance, quality, procurement, supply chain, financial, food safety and quality goals.• Reporting to CEO.• Responsible for cost of production, productivity of the plant, Labor man hours and product yield.• Conducting meetings with all of the departmental heads daily for production and plant issues, improvements and bench markings.• Responsible for all statutory compliances.• Continual Improvement in production and Operational Efficiency of the plant.• Fixing KPI’s for each of the departments to achieve the goal of the organization.• Responsible for recruiting, motivating, training and team building.• Ensures factory safety and environment friendly, rendering plant management, wastewater treatment plants etc• Coordinating with marketing team for the new product developments• Handling SOP, SSOP and GMP’s.• Responsible for ISO & HACCP and developing the factory operations.• Responsible for production of value added products like Sasuages, Sekh Kabab, Chicken Nuggets,Punjabi Chicken Tikka etc.,.• Planning budgeting and forecasting.• Cold store operations including
  • Avanti Feeds Limited
    Asst General Manager - Operations
    Avanti Feeds Limited Jun 2011 - Apr 2012
    Gujarat, India
    •Heading factory with Managing operations of the factory and quality related activities, efficiency, man management to derive the productive results.• Reporting to MD.• Responsible for Producing with high quality, Feed mill maintenance, dispatches and raw materials storage. • Planning, organizing, team work spirit for all the departments.• Continual Improvement in Operational Efficiency of the plant.• Responsible for cost of production, productivity of the plant, Labor man hours and product yield.• Coordinating with warehouse and planning for raw materials for production.• Reducing the wastages and continuous improvements.• Handling SOP, SSOP and GMP’s.• Coordinating with marketing team for the new product developments.• Ensures factory safety and environment friendly.• Preparing daily, weekly and monthly reports.• Conducting daily meetings with the concerned departmental heads for improvements and bench markings.• Fixing KPI’s for each of the departments to achieve the goal of the organization.• Supervising, motivating the team and evaluate by every month.• Improving the factory performance and efficiency of the plant.• Responsible for ISO & HACCP and developing the factory operations and cost control.• Coordinating with quality manager to improve the quality.
  • Almarai - المراعي
    Senior Engineering Manager
    Almarai - المراعي Mar 2010 - Jun 2011
    Hail, Ksa
     Planning maintenance and ensure all machines are available for production at any time.• Follow up the works dedicated to complete the projects according to the specified time frame.• Handled 1L birds / day Poultry processing plant, Rendering plant, Waste water treatment plant and Refrigeration plant maintenance.• Planning spares for the plant and follow up purchasing the spares.• Working closely with Factory Manager for continuous improvements and productivity of the plant.• Planning budgeting and forecasting.• Coordinating with quality and production to solve the engineering problems.• Analyze trouble shoot and rectify any technical problems.• Studying the drawings and specifications according to the project plan.• Supervising, motivating, training, disciplining and benchmarking to the team. • Analyze the existing plants to improve productivity, renovation works and save cost.• Responsible for team building.• Responsible for structure, systems and procedures.• Timely conducting energy audits and decreased the plant downtime.• Planning and executing daily, weekly maintenance with the maintenance team.• Implementing systems in the plant like preventive maintenance program.• Monitor to follow the safety standards in the plant.• Travelling to the equipment manufacturing sites to ensure according to the specifications and standards.• Providing required trainings for maintenance personnel.• Allocating personals to the specified works with bench marking.• Cold stores operations cum management including FIFO, Storing, Maintenance,
  • Fujairah Feed Factory
    Production Manager
    Fujairah Feed Factory Nov 2008 - Jan 2010
    Fujairah, United Arab Emirates
     Efficiently using time management in utilizing the machines and labors to improve production. Producing all kinds of animal feeds like Cattle feed, Dairy feed, Quail feeds, Camel feed, Chicken feed, Gazal feed, Ostrich feed, Zebra feed, Fish feed, Sheep feed, Rodent feed, Duck feed, Poultry feed Mash feed etc., with effective cost of production. Reporting to the Owner of the company.• Analyze trouble shoot and rectify any production problems.• Weakly drawing shift programs and allocating personals.• Supervising, motivating, training, disciplining and benchmarking to the factory staff. • Plan and Direct Maintenance staff and schedule preventive maintenance.• Preparing production reports like daily, weekly and monthly.• Responsible for production, feed mill plant maintenance, receiving of raw materials, Product Quality, HR, delivery of products to the customers, fleet maintenance, storage of raw materials, planning and procurement of spare parts etc.,• Handling SOP, SSOP, OSHA safety act, GMP.• Responsible for the plant sanitation and scheduling the weekly programs to clean the machineries and warehouses.• Responsible to reduce the wastages and mill performance.• Responsible for motivating, training and team building.• Implemented the quality management systems in the factory (I.S.O – 9001:2008 & HACCP).• Ensures factory safety & environment friendly.• Coordinate with marketing manager to develop new products.• Coordinate with raw material purchasing manager and arrangement of logistics.• Working with accounts manager and finance manager to decrease the cost of feed and improve the productivity.• Responsible to workout continual improvements in the products and factory.• Responsible for expansion or new projects like machinery installation, new warehouses, including civil works etc.,• Procuring all spare parts and equipments needed for plant operations.
  • Al-Watania Poultry (Saudi Arabia)
    Mechanical Engineer
    Al-Watania Poultry (Saudi Arabia) Feb 2007 - Nov 2008
    Saudi Arabia
    Taking care of two poultry processing plants maintenance with capacity of 500,000 birds perday, two rendering plants of entire operations including production of poultry meal, poultry fat. Strategically planned and execute daily preventive and corrective maintenance for reduction the breakdowns and scheduled, predictive maintenance. Handled two poultry processing plants with capacity 2.5 lakh birds per day for three lines. Handled two rendering plants include production, maintenance and plant management. Handled both Meyn and storke equipments. Completed project for feet processing plant. Improved the machinery efficiencies in rendering plant. Responsible to reduce the production cost. Follow up HACCP, GMP's, SOP and SSOP. Preparing the performance evaluation for the entire tem. Coordinating with quality to resolve any quality issues. Motivate the team to derive productive results. Responsible for any new projects installed 9000bph line. Effectively Planned and Prepared Purchase orders for spares Analyzing the problems and resolve them accordingly for smoother operations.  Enhance the efficiency of the machines and improve the productivity Motivate the team to derive productive results.
  • Cp Foods Uk Ltd
    Asst Plant Manager
    Cp Foods Uk Ltd Dec 1999 - Jan 2007
    Bangalore
    • Managing all kind of poultry feed Production and improving the efficiency of the machineries.• Strategically planning preventive maintenance, corrective, scheduled predictive, breakdown and weekly maintenance.• Responsible to produce feed with low cost with high quality, safety and engineering aspects.• Analyzing the mill performance and productivity.• Reporting to Assistant Vice President.• Producing all kind of poultry feeds like broiler starter feed, broiler grower feed, broiler finisher feed, Layer feed, breeder starter feed, breeder grower feed, breeder finisher feed, swine feed etc., with good quality. • Responsible for plant sanitation includes raw material receiving are, production area and finished goods warehouse, etc.,• Controlling minimum level of ingredients in the bins both raw materials and feed.• Carried out weekly program to clean the machineries, bins, warehouses and entire areas.• Checking the mixing process and ingredients according to the formula and inventory of raw materials.• Responsible for motivating, training and team building.• Discuss with the quality department and taking decisions of off grade feeds.• Responsible of efficiency and improvements in the plant.• Solving the customer complaints• Handled sub-contractors and vendors.• Responsible for safety and minimize the wastages.• Worked as responsibilities equal to assistant factory manager.• Allocating personals and responsible to improve the productivity.• Handled Production, Maintenance, Spare Parts Purchasing and HR. • inventory control• Handled government officer’s like boiler inspector, pollution control board, inspector of factories, weighment and measuring department etc., • Handling new projects like R.O. Plant, Additional pelleting line, Coal Boiler etc
  • Vahini Industries - India
    Production Manager
    Vahini Industries - India Jan 1997 - May 1999
    Bengaluru, Karnataka, India
    Taking care of production, maintenance, quality, manufacturing of high and low pressure hydraulic hose fittings. Responsible for vendor development, Assembling and testing of high and low pressure hydraulic hoses. Maintain inventory of imported hydraulic hoses and indigenous hoses along with end fitting stock with materials. Take part of Customer site visit along with M.D to get the orders. preparation of BOM, procurement planning. Effective utilization of energy resources including electricity, fuel consumption, man power utilization etc
  • S.J.E.S Polytechnic
    Lecturer
    S.J.E.S Polytechnic Jan 1996 - Jan 1997
    Bengaluru, Karnataka, India
    • Thought the students theoretical topic of Heat & Mass transfers and Thermal Engineering.• Responsible for handling practical on Mechanical testing lab, heat Engines and Hydraulics and pneumatics lab.

Siva Shankar B R Education Details

  • Sir M.V.I.T Bangalore University
    Sir M.V.I.T Bangalore University
    57
  • Cad Cente
    Cad Cente
    Machine Drawing

Frequently Asked Questions about Siva Shankar B R

What company does Siva Shankar B R work for?

Siva Shankar B R works for India Ltd Cattle Feed Plant

What is Siva Shankar B R's role at the current company?

Siva Shankar B R's current role is Expert in managing business of Meat processing industries, Animal feed mill, Poultry feed mill, Aqua feed, Cattle feed mill, Rendering plants.

What schools did Siva Shankar B R attend?

Siva Shankar B R attended Sir M.v.i.t Bangalore University, Cad Cente.

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