Sudhir Kumar Rajkumar
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Sudhir Kumar Rajkumar Email & Phone Number

Sr. Process Engineer, 4680 Battery Pack , Tesla at Tesla
Location: Austin, Texas, United States 4 work roles 2 schools
1 work email found @tesla.com LinkedIn matched
✓ Verified Jun 2026 4 data sources Profile completeness 100%

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Current company
Role
Sr. Process Engineer, 4680 Battery Pack , Tesla
Location
Austin, Texas, United States
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Quick answer

Sudhir Kumar Rajkumar is listed as Sr. Process Engineer, 4680 Battery Pack , Tesla at Tesla, a company with 35777 employees, based in Austin, Texas, United States. AeroLeads shows a work email signal at tesla.com and a matched LinkedIn profile for Sudhir Kumar Rajkumar.

Sudhir Kumar Rajkumar previously worked as Senior Process Engineer at Tesla and Process Engineer at Tesla. Sudhir Kumar Rajkumar holds Master Of Science - Ms, Mechanical Engineering from Wayne State University.

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Profile bio

About Sudhir Kumar Rajkumar

The Future of Electric & Autonomous Cars Looks Mind-Blowing. Who does not remember that first time behind the wheel of a car? As a teenager growing up in India, for me, driving meant one thing: freedom. I was 9 years old when I began watching Formula One Races with my father. F1 opened my true love and passion for cars. Every year I learned more about how many tiring man hours each car takes to be designed, tested, and operated. Building a car toward perfection gives me goosebumps.Currently as a Manufacturing Engineer I have 2.5+ years of experience in development and commissioning of new assembly and functional test equipment for electronic fuel injectors which involve manufacturing processes such as fastening (torque and angle), press-fit, soldering, leak test, high-pressure testing, functional and hi-pot tests.My skills also include: •New assembly line development, validation (Process capability tests, ergonomics, line balancing, time study) & launch•Shainin Problem Solving methodology•Developing engineering dashboards for real time data monitoring and analysis of production line using LabVIEW & Excel •Creation of documents for new assembly line which includes, Work instructions, PFMEA, Process Flow diagram, Control Plan.•Software & Systems: LabVIEW, Solidworks, AutoCAD, SQL, Excel, VBA, Power BI, Microsoft Project, Cognex DataMan, Insight Explorer, Cognex Vision Systems, Keyence Vision Systems, Keyence LVDT’s, IFM & Balluff RFID systems Thanks for viewing my profile. Please feel comfortable sending me an invitation to connect. I look forward to getting to know you better and perhaps sharing ideas & insights into the future of electric & autonomous cars.

Listed skills include Mechanical Product Design, Control Systems, Mathematical Modeling, Geometric Dimensioning And Tolerancing, and 40 others.

Current workplace

Sudhir Kumar Rajkumar's current company

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Tesla
Tesla
Sr. Process Engineer, 4680 Battery Pack , Tesla
palo alto, california, united states
Website
Employees
35777
AeroLeads page
4 roles

Sudhir Kumar Rajkumar work experience

A career timeline built from the work history available for this profile.

Senior Process Engineer

Current

Austin, Texas, United States

Aug 2023 - Present

Process Engineer

Austin, Texas, United States

Dec 2021 - Aug 2023

Manufacturing Engineer

Troy, Michigan, United States

  • Successfully developed and launched an automated high pressure valve test machine for re-using a key functional component which generated more than $3M direct savings.
  • Improved the existing process yield (FPY) by 9% with the help of Shainin problem solving method to identify the diametrical clearance and excessive leak rate issue in the body plunger assembly of a fuel injector.
  • Individually contributed to develop and launch numerous air leak test machines, actuator final air gap clearance check and electrical test for stators
  • Improved a leak tester performance/ yield after fixture change was identified and validated by DOE studies (paired T-test)
  • Responsible for entire process development stage starting from feasibility study, process development, equipment validation and up ramp-up of electronic fuel injector assemblies
  • Identified and improved the functional differences between EOL test equipment by performing 2-sample T-test
Jun 2019 - Dec 2021

Manufacturing Engineering Intern

Troy, Michigan, United States

  • Monitored the End of line test machines deviations and calibrated if required. Thus, reducing downtime
  • Validated new gaging station by performing gage R & R analysis
  • Performed engineering feasibility study, and analysis to reuse a component
  • Created Standard Operating procedure documents for new stations
Jan 2019 - May 2019
Team & coworkers

Colleagues at Tesla

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2 education records

Sudhir Kumar Rajkumar education

FAQ

Frequently asked questions about Sudhir Kumar Rajkumar

Quick answers generated from the profile data available on this page.

What company does Sudhir Kumar Rajkumar work for?

Sudhir Kumar Rajkumar works for Tesla.

What is Sudhir Kumar Rajkumar's role at Tesla?

Sudhir Kumar Rajkumar is listed as Sr. Process Engineer, 4680 Battery Pack , Tesla at Tesla.

What is Sudhir Kumar Rajkumar's email address?

AeroLeads has found 1 work email signal at @tesla.com for Sudhir Kumar Rajkumar at Tesla.

Where is Sudhir Kumar Rajkumar based?

Sudhir Kumar Rajkumar is based in Austin, Texas, United States while working with Tesla.

What companies has Sudhir Kumar Rajkumar worked for?

Sudhir Kumar Rajkumar has worked for Tesla and Borgwarner Inc..

Who are Sudhir Kumar Rajkumar's colleagues at Tesla?

Sudhir Kumar Rajkumar's colleagues at Tesla include Drew Vigne, Shuai Yang, Bohdan Mazhuha, Nallely Ramos, and Deming Zheng.

How can I contact Sudhir Kumar Rajkumar?

You can use AeroLeads to view verified contact signals for Sudhir Kumar Rajkumar at Tesla, including work email, phone, and LinkedIn data when available.

What schools did Sudhir Kumar Rajkumar attend?

Sudhir Kumar Rajkumar holds Master Of Science - Ms, Mechanical Engineering from Wayne State University.

What skills is Sudhir Kumar Rajkumar known for?

Sudhir Kumar Rajkumar is listed with skills including Mechanical Product Design, Control Systems, Mathematical Modeling, Geometric Dimensioning And Tolerancing, Design Failure Mode And Effect Analysis, Simulations, Manufacturing, and Engineering.

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