Karthikesan S. Email & Phone Number

Tiruchirappalli, Tn, In

Chennai, Tamil Nadu, India

Chennai Area, India

Spearhead the following functional tasks at Manufacturing Plant• Level 3 schedule, target budget manhours, QAP, Preliminary drawings receipt and kick off• Make macro schedule for 30,000 MHR and machines • L4 & L5 level schedules through team for duplication of skills and approval• In house contract sourcing & review as per plan • Conduct kick off with Line Managers, Engineers, Team leaders • Resolve issues raising in PRM through suitable improvement opportunities, DFMA• Approval of T&L inline with budget and regular monitoring• Daily Production Review Meeting at shop to burst the bubble in time• Variance analysis with respect to plan• Review of Quality Management system through Rework, Repair Indicators and FMEA, CAPA• Approval & Change approval of Monthly Maintenance of Major Machines as Custodian• Conflict Management with respect to inter dept mismatches & gaps at bottom & HOD level• Capex, Opex budget with respect to project, life cycle, Asset disposal of utility & capital equipment• Transform every mind for SAFETY first as Corporate policy , weekly EHS review• Labor welfare, Administration with respect to facilities in incharge plant• Innovate & Introduce Review Management system for Production targets, Productivity• Performance evaluation system reflecting 6 Behavior Indicators of corporate HR policySpearhead the following Long Range Behavior/Competency Improvement tasks• Coaching & development of team in Production Planning, Schedules, Load balancing • Manage, develop, duplicate the skills to entire team for inclusive growth • Implementing best monitoring & control system, 5S, Safety at work • Adopt & Encourage Total Quality Management to reduce Rework, Repair, Site Complaints• Identify Weak areas, promote & establish procedures, work instructions, methodologies • Excel, Motivate, Collaborate entire team for Operation excellence through DFMA • Performance Evaluation, encouragement, productivity enhancement, training & development

Chennai, Tamil Nadu, India

Spearhead the following Functional tasks in Production Planning Team• Make Factory Long Range Plan up to 5 years with fixed & unfixed load • Inclusive effort on Mapping Direct & Indirect cost based on financial elements • Receipt of Techno Commercial documents, schedule, Budget, Manufacturing drawings & control• Make overall L3 schedule with multiple projects & milestone deliveries in terms of manhour capacity• Make Manufacturing Plan for Inhouse & Outsource with respect to Factory load & despatch plan• Deriving Target budget based LL , Manufacturing plan & Releasing Budget baseline, PDCA • Deriving Quality Plan along with QA and approval from client• RM procurement plan as per WBS, expedite inline with schedule to release PR, PO, QAP in time• Procurement Plan as per WBS, timeline & budget for 4500 varieties of Boiler pressure parts• Manufacturing plan, BOQ, QAP, Despatch Plan to Vendor and management• Despatch Plan inline with Site erection sequence• Conduct Kick off meetings to commence manufacturing & close all requisites • Project/Special Review Meetings and follow PLAN-DO-CHECK-ACT & Variance analysis• Resource analysis in terms of Man Hour, Machine Hour & Catch up plan anytime• Monitoring of Cost, manhour booking in respective task, project code in ERP & approval• Internal & External customer’s conflicts management • Despatch Instructions, Logistics expedition • Review & approval of progress report like KPI, Biweekly, MBR • Site visits, Site complaints, Site support• Collecting Lessons Learnt DFMA, NCR and conduct Closure meeting • As-built drawings and required statutory documentation coordination• Proposed project estimation in terms of manhours and expenditures based on LL

Chennai, Tamil Nadu, India

• Receive & Review of contract from Marketing and Conduct Kick off & Mid Term Meetings • Define project plan with Marketing, Production Planning & Quality Project target MHRs , schedule, QAP • Develop project schedule , Releasing Schedule Baseline, Budget baseline • Preparation of Master Document List, coordinate for drawing approvals• Coordination with Engineering and SCM for material procurement, Part Processing & subcontracting items• FG Despatch Logistic as per timeline & budget.• Coordinate with Production plants, Sub contractors follow up on production progress • Coordination on Customer Approval for RM Procurement if any, stage inspections, TPI• Follow-up on Material shipment, material receipt at site and acknowledgment • Coordinate with stakeholders for erection & addressing complaints at site.• Progress report like KPI, Biweekly, MBR• ISO documentation, procedures, work instruction, new improvement opportunities and get all audited• Conduct Internal audit as per ISO audit plan in other departments

Chennai, Tamil Nadu, India

Taking care of Project Management of multiple client projects• Receipt of Purchase order with Order intake & Target manhours• Collecting Technical documents, drawings from client and circulate down the line• Conduct kick off, review meetings for multiple project & ensuring delivery plan• Free issue raw material and attachments expedition from client & management• Stage inspection expedition/waiver• Milestone invoices & expedition for cash flow• Weekly reporting to client, HOD and management on progress, cash flow, inventory• Shop coordination, conflict management with internal stake holders & client• Change requests related to project scope and get approvals for time extension, additional cost etc.• Project handing over, as-built drawings, contract closure, statutory documentation, • MAS in case of FIM and collection of PAC, FAC• Client relationship, Feedback collection• ISO documentation, procedures, work instruction, new improvement opportunities • Conduct Internal audit as per ISO audit plan in other departments

Greater Chennai Area

An Integrated Facilities Management Company : Erection & Maintenance, retrofit & replacement of pipelines, structures, car testing track, Fire hydrants, HVAC, MEP, utility equipment in Car Manufacturing Facility- FORD INDIADetail Summary:-Receipt of request from client for new expansion, maintenance, retrofit-Visiting with team of professional to project sites & analyse the work content-Estimation of work and projection to management with schedule-Finalizing the project with client-Awarding the contract to the vendor based on the bid-Conducting review meeting with vendor and client to ensure smooth execution of project-Submission of mile stone invoices and collection of duesThe activities completed during the tenure are:1.Replacement of overhead pipeline(fire fighting)for a length of 1.2KM at 8 metre height & 0.8mtr under ground line without interruption of car production and within schedule.2.Developed a track with rope, hurdles, synthetic path holes for inspection of car shock absorbers for a length of 28m

Chennai, Tamil Nadu, India

Job Summary: Establishment of site & Erection of DG sets upto 6MW along with onsite manufacturing & erection of storage tanks upto 600KL, connecting pipes, Chimneys and accessories in Greenfield. End to End of site Detail Summary:-Visiting with the team of professionals to green field site and analysing all factors -Expediting with client to establish the site office & site tents-Establishing the basic requirements for workmen & site office-Prepare level 1 & 2 stage schedules & obtain approval -Mobilizing Men, Materials and Machines along with necessary tools & tackles-Preparing the schedule based on customer requirement and submit to client-Daily work allocation to workmen & vendors based on schedule-Stage wise inspection of daily completion and record-Customer coordination for resource requirements and schedule compliance-Material indent and local purchases-Coordination with Third party for inspection & for Engineering assistance & Other domain's assistance-Establishing HSE policy at site & Site administration-Monthly Management information report to Head office-Milestone invoices and collection of payment-Customer feedback & contract closure after commissioning & test running at siteProjects executed during the tenure are:1.Onsite work of 5.5MW DG set erection along with storage tanks, piping & DG auxiliaries at M/s Ramalinga mills, Aruppukotai2.Onsite work of 5.5MW DG set erection along with storage tanks, piping & DG auxiliaries at M/s Bhushan steels, Orissa3.Onsite work of 2x 2.3 MW DG set dismantling at M/s Sterlite, Tuticorin & Assembling at M/s Vedanta Alumina, Orissa along with storage tanks, piping & DG auxiliaries

Chennai Area, India

Job Summary: Marketing, Procurement, Manufacturing, Commissioning along with Control & Instrumentation and after sales services of Non IBR Boilers, Hot water generators, Thermic fluid heaters in Medium scale Chemical/Food/Process Industries in Greenfield, Modernisation & RenovationDetail Summary:-Establish relation with client by visiting monthly once & identify the requirements of products/AMC-Calculation of heat transfer requirement in term of calorific value for client requirement-Choosing the boiler/heater along with accessories and suggesting the client-Procurement of material based on the BOM, Production Planning and Process Planning-Inspection of coil rolling, drum rolling & bought out items -Supervision of assembling a boiler/heater & Day to Day Planning of Plant activities-Inspection of Control panel board wiring & testing-Assembling & test firing of boiler/heater-Erection & commissioning at site-Invoicing and collection of dues-Ensuring the AMCs are done in time and dues are collected-Plant administration includes recruitment, inventory at stores, salary calculation

Chennai Area, India

Job Summary: Manufacturing of Heat exchangers, Pumps & Blowers, Agitators, Reactors, Titanium Coils & other customized product as per need by using non-ferrous materials for all kind of Chemical, Fertilizer, Marine & Defence/Research IndustriesDetail summary: Production & Subcontract Engineer-Process chart preparation on receipt of new product order & establishing to workmen-Production planning according to delivery dates.-Daily work allocation sheet preparation & recording on the end of the day-Cone development, shell development, profile development & cutting plan preparation-Assisting and educating the workmen about technical drawing-Recording the log about the accidents and its corrective & preventive actions-Coordinating with quality control dept for third party inspection & stage wise inspection-Subcontracting & vendor developmentActivities done during my tenure:-Time study on tube sheet drilling-Method study of sheet metal work.-Individual job handling in heat exchangers, SS & titanium pumps & valves-Sheet metal work of M/s High energy batteries & M/s GTRE thru vendor development.-Coordinating with marketing & design department in connection with customer’s enquiries -Plant machine shop in charge with vendor development & Sub Contract to balance the shop load

Master'S Degree, Manufacturing Engineering, A

Key subjects Total Quality Management Manufacturing Planning & Control Supply chain management & Project Management Lean Manufacturing &.

Bachelor’S Degree, Mechanical Engineering, B

Key Subjects Principles of Management Maintenance & Safety Production Planning & Control Environment Pollution Control Quality Control.

Diploma In Engineering, Mechanical, B