• Product design of Passenger Car Steel Wheels considering different parameters: Weight, Life, Cost, Aesthetics, Mating Parts, DFMEA, DRBFM, Root Cause Analysis (8D) Applicable Industrial Standards & Customer Specific Design Requirements.• Worked on projects for companies: Honda, Hyundai, M&M, Maruti Suzuki, PSA group etc.• DFMA Considering Existing Press Forming and Stamping Operation (Forming Tonnage Calculation)• Design Validation through FEA Simulations with use of S-N curves & Goodman diagram.• Proposal & CAD Data Submissions: 2D Engineering Drawings, 3D CAD Models & CAE Reports.• Reviews and Internal Releases of 2D Engineering Drawings, 3D CAD and other APQP Documents.• Product Validation activities: Fatigue testing & Strength testing at Internal & External testing facilities. • Correlation of Physical Test Bench Data with FEA Simulations.• Generation & Verification of S-N curves based on Actual Testing and FEA analysis.• Value Addition / Value Engineering Proposals for Existing Product range and saved ~$33,000 CAD annually.

Product Design Engineer at R&D design- Doing feasibility studies for all new incoming wheel projects.- Designing and 3D modelling of wheel product using tools like AutoCAD, Simens NX UG and Catia.- Project Handling and direct customer interaction.- Engaging in actual testing of wheel and Preparing excel data and test data benchmark reports for same.

• Conducted in-depth analysis of the Digital Quality Gate System, utilizing Root Cause Analysis techniques to identify and address system vulnerabilities.• Optimized the system to align with the specific requirements of line workers, resulting in improved quality control processes.• Collected and analyzed Wave Scan Data to identify areas for improvement and ensure adherence to benchmark standards.• Implemented necessary measures to enhance product quality and maintain consistent performance levels.• Successfully performed Offline WIS Re-Validation work in response to the introduction of new models, ensuring compliance with updated specifications and maintaining high standards of quality assurance.