Director Of Toyota Vehicles Manufacturing (Pio)
CurrentI lead the manufacturing and logistics operations for Toyota and Lexus in KSA with ALJ, where we proudly produce over 300,000 vehicles annually. My role involves managing a dedicated team of over 900 across multiple facilities, focusing on optimizing operations for peak efficiency. I spearhead initiatives to refine our refurbishment process for used vehicles, enhancing both sales and profitability. By closely aligning our supply chain with parts accessorization and implementing comprehensive budgeting across various departments, I ensure our operations remain lean and productive. Through collaboration with suppliers and internal teams, we drive cost reductions and improve manufacturing efficiency, keeping us at the forefront of the industry.Some of my key achievements include: • Launched extended management system for Warehouse operations, automated ordering system, and AI-based daily production management system.• Achieved six sigma quality level and increased production capacity by 60% through strategic optimizations, reducing line stoppages to once per month.• Secured top ranks in Kaizen Marathons and Hero of the Year for exceptional production achievements and efficiency improvements.• Boosted product availability by 20% and reduced dead stock to below 3% with effective supply chain and demand management strategies.