Somil Nishar, M.Sc Engg And Pm Email & Phone Number

Marietta, GA, US

Dearborn, Michigan, US

• Oversee Automation system projects using Microsoft Project and Schedule tools for tracking, working with Vendors, Installers, and Management Reporting. Ensure timely delivery & effective project management practices.
• Manage project budgets & conduct cost-benefit analyses to maximize output. Utilize Resource modeling skills and Excel for hours control.
• Be a liaison between technical teams and stakeholders, communicating project status and concerns. Use presentation tools and data visualization to engage stakeholders.
• Identify, team build, train juniors, and mitigate project risks using statistical analysis and risk assessment tools. Implement proactive measures to safeguard project integrity.
• Analyze and improve control systems for efficiency gains. Employ data visualization for informed decision-making.
• Worked with Industry Technologies including various Simatic Manager for Siemens and Allen Bradley controllers, achieving a leader role for modular template development for bigger projects and mass deployments.

Dearborn, Michigan, US

• My role as a leader requires me to accept full responsibility for assigned projects, as well as teach and guide junior engineers.
• Configure and troubleshoot servo motors, pneumatic systems, cameras, RFID systems, conveyors, and shuttles (Allen-Bradley, Siemens, SEW, Cognex, Keyence, Sick, and many more).
• Provide production support, SCADA, HMI, and MES software implementation using technologies like (Python, C++, TIA, Ignition, and more).
• Review the hardware drawing in addition to the control logics program.
• Troubleshooting design control systems and assembly floor machinery for machine tools.
• Facilitating communication between mechanical, electrical, robot programmers, and skilled crafts contractors.

Dearborn, Michigan, US

• Configure hardware and software using Siemens PLC (Win CC, Simatic S7, TIA Portal), Allen Bradley PLC (Rockwell Studio 5000) and ABB (Robot Studio).
• Debug and review electrical and mechanical drawings, check IO and tags on the floor.
• Implement automation & robotics material handling projects to increase efficiency and improve cycle time by 35%-68%.

Guiding Students to Green Card Success, Because Everyone Deserves a Shot at Their Dreams

Pueblo, CO, US

• Designed a new production facility using tools such as Visio, CATIA V6 and AutoCAD.
• Increased overall production efficiency by 14% through minimization of bottlenecks.
• Developed a standard operation procedure (SOP) for packaging and trained technicians for operations.
• Improved product quality by eliminating variation in chopping operations for candies, cookies and baked goods.
• Achieved operation efficiency by relocating raw material placement and reduced forklift travel distance by 35%.
• Improved food-processing operation by introducing cellular manufacturing and reduced operation headcount by 10%. Technique: - [Visio, CATIA V5, AutoCAD, FMEA, Cellular Manufacturing, Quality control, Spaghetti plot.

Pueblo, CO, US

• Carried out process improvement study for candy chopping operation and proposed 21% improvement to operation time.
• Applied 5s visual management to packaging process and achieved 15% waste reduction and 9 % rework efficiency.
• Took initiative and created SOP (Standard operating procedure) throughout the production line.
• Improved BOM accuracy by 22% and overall cycle time from 3-4 weeks to 1-2 weeks.
• Designed FMEA for maintenance operations and identified root cause of accidents.
• Developed a business case to invest in tape machine with positive ROI.Technique: - [Safety, 5s, SOP, FMEA, Monitoring, Visual inspection, Brainstorming, Fishbone diagram, Continuous Improvement]

Aarhus, DK

• Had the opportunity to work at the world's largest tower manufacturing facility.
• Designed an explosive proof vacuum cleaner to meet the NFPA class 2 division 2 standard.
• Implemented a ‘Pull’ system over the ‘Push’ system and increased the production of steel towers by 30%.
• Achieved 45% communication improvement by means of process maps, animations, VSM, and road maps.
• Reduced inventory by introducing Plan for Every Part (PFEP) and Just in Time (JIT) for the production facility.
• Provided training and presentation to New Employee Orientation (NEO) on Vestas Production System (VPS).

Chicago, Illinois, US

• Assisted in developing work instruction and procedures to improve rail quality during rolling, heat treatment and straightening.
• Investigated the defects by using DMAIC/DMADV problem-solving methodology and reduced the downtime by 9%.
• Carried out value stream mapping and root cause analysis to improve the first-pass yield for the production of rails.
• Prepared NDT quality report by collecting & analyzing the data and achieved 28% false-positive reduction.
• Reviewed OSHA regulation identified the potential violation and implemented corrective measures. Technique: - [Lean, 5s, Safety Inspection, RCA, DMADV, Value Stream Mapping, DMAIC, Risk Analysis, DFMEA]

Mumbai, Maharashtra, IN

• Tune in molding processes to achieve tight tolerances and repeatability.
• Assisted in product design using Creo/CATIA V5, planning, and product rollout.
• Managed cost for products in development and estimated costs for products in design.
• Conducted modeling, simulation and analysis of structural components using CAD techniques.
• Conducted continuous design improvements on the existing products for the improved life-cycle.
• Review and assist with specification of injection molding tooling and associated equipment/machinery.

Master Of Science - Ms, Project Management

Master Of Science - Ms, Mechatronics, Robotics And Automation

Master Of Business Administration - Mba

Bachelor Of Technology - Btech, Mechanical Engineering