Sooraj Dilip Kumar Email & Phone Number

Australia

-Implementation and maintenance of QA System and Programs- Verify conformances and productivity of quality system through audits and surveys- Audits and assessment of the quality performance of suppliers and sub-contractors, if employed.- Initiate programs to enhance production and suppliers performance- Liaison with various managers, customers and suppliers on quality related issues and qualitydocumentation- Development, maintenance and implementation of PCP, SOP, VM and all quality inspectionstandards that govern quality criteria for related product, process and work practices.- Evaluate, recommend and implement system, process and product improvements- Support product development team to inspect and review new product releases and processchanges- Develop matrix for analysing variances for quality and efficiency improvement- Utilise, support and maintain quality documents and records on ERP system- Coordinate quality functions in the day-to-day operation, including corrective action request, non-conformance product control, preventive measure, and other quality related reporting.- Investigate, analyse and report on customer complaints-Analyse quality performance utilising SPC tools-Implement methods to inspect, test and evaluate reliability, precision and accuracy of processes,products and production equipment- Up-to-date accurate calibration and recording of production equipment and tools to ensureconformance to Quality Standards-Implement first off sample approval process with key suppliers-mplement PPAP approval process for specific customers-Conduct first and final inspections when required-Ensure compliance with relevant legislation (e.g. WH&S, Environmental, Privacy Principles, IR/HR)-Deliver quality internal and external customer service-Report on quality issues and WH&S incidents and/or hazards promptly using designated procedures-Support and maintain 5S practices

-Engage in product quality planning and control processes tailored to customer specifications within the context of Industry 4.0 applications.-Analyze customer demands and develop solutions for real-time monitoring encompassing Process, Production, Maintenance, Quality, and Utility Analytics.-Execute validation audits, with the assistance of PPAP and advanced product quality planning (APQP), and provide support for new product launches to uphold quality standards.

-Participate in product quality planning and control process based on customer’s specifications and requirements for Industry 4.0 Applications.-Analyze customer requirements and develop solutions and reports for real-time monitoring of Process, Production, Maintenance, Quality & Utility Analytics.-Update customers in a timely fashion regarding the status of quality issues or any requests.-Carry out validation audits, with support of PPAP and advanced product quality planning (APQP).-Work with Engineering team to define process parameters and criteria to ensure processcapability is effective to meet product and process requirements.-Support new product launches to ensure that quality meets the required standards-Facilitate root cause analysis and corrective actions of quality issues-Promote the use of customer preferred techniques for continuous improvement such as Lean, Six-Sigma, Poka-Yoke (Error Proofing),Measurement System Analysis, and Process Failure Mode and EffectsAnalysis (PFMEA)-Facilitate the escalation of unresolved supplier quality issues within assigned projects and suppliers-Report on Key Performance Indicators (KPIs) in order to adhere to process and prevent occurrence of any non-conformity relating to product, process or system-Participate in cross-functional teams in the development of new products or changes related to current products in meeting customer requirements-Contribute to continuous improvement activities-Quality control of work by appropriate reviews-Support and lead process improvement activities at the supplier-Conduct benchmarking studies to determine best practices/designs andfuture trends-Plan projects or subtasks so they may be tracked and presented-Attend various meetings and action/communicate instructions-Produce written reports and make presentations-Develop and maintain strong relationships with internal and external stakeholders to ensure optimal performance

Chandigarh Area, India

•Prepare and review the Quality Planning for In-coming, In-process and Final product Quality, Product reliability testing, Environmental tests & Accelerated Life testing. •Introduced various problem solving & trouble shooting tools and techniques like SPC, SQC tools, RCA, 5Why,CAPA, ISIKAWA, PM analysis to reduce the rejections and improve the KPI’s of Quality function.•Build and lead the Cross Functional Team (CFT) to improve the Product Quality level, Improve OEE and reduce wastages. •Ensure supply of Quality products to major OEMs. Manage customer quality concerns / complaints, preparing “8D” improvement plan. •Implementation of Industry 4.0 and customizing software for real time analysis on OEE, Rejection trend, Productivity, Downtime, Energy Consumption of each machines.•Working on Energy Management by monitoring Energy consumption per hour and optimizing process for least energy consumption.•Testing of materials & components using Melt Flow Index, Tensile Testing Machine, Push Pull Tester, Color Matching Cabinets.•Monitoring Process Parameters of Injection Moulding Machines ranging from 100 Tonnes to 650 Tonnes, Hot foiling Machines, Ultasonic Welding Machine & Hot Oven Conveyor.•Coordinator for Kaizen & 5S Activites across the plant. •Responsible for data analysis and preparing Continuous Improvement plan.•Preparation of Process Flow Chart,PPAP,ISIR,PIS, QCFC, PFMEA, Control Plan, Work Instructions.•Responsible for quality of product produced as per set quality standards.

Solan, Himachal Pradesh

•Develop new ideas to improve and sustain the current products.•Select, test and qualify new components.• Prepare bench marking for similar products.• Prepare design drawings / bills • Prepare materials and process specifications.• Prepare of BOM,PRN,ECN,FPA, Production manuals, Product Specification,Material Specification,Process Specifications & catalogs.• Manage development and sustaining activities to meet customer and product requirements within schedule, cost and quality guidelines. • Implement cost improvement and competition cost analysis.• Support in material productivity programs by introducing new alternatives for (designs, components and process).•Maintaining alignment of Engineering projects and initiatives (Process & Products engineering activities) with the business unit's goals and overall strategic plan.•BOM verification as per new model release.•Reliability Run test of components.•Testing of water coolers as per IS 1475-part 1•Balancing of water-cooler machines.•Testing of water-coolers as per dispatch plan keeping in view BEE norms and National Standards.•Making proto samples of machines for development or any change in product.•Making Tubing as per drawing and fitment.•Involvement in Mould Design, Sheet Metal Design & PCB Design.•Involvement in Mould Costing & Injection Moulding Conversion Costing.•Implementation of 5S, Six Sigma,Lean Manufacturing & 7 quality control tools .•Value Engineering & Value Analysis.•Selection of RO systems for domestic applications and subsequent filters ( Pre-Filter, Sediment Filter, GAC Filter, PAC Filter, SICF, AA Filters, RO membrane, NF, UF etc ) while conforming water quality as per IS 10500.•To ensure the final quality of component by proper inspection dimensional, visual, functional and testing as per specified norms according to quality plans.•Analysis of rejection by Pareto graph, Why-Why analysis, Ishikawa diagram, Histogram and taking the corrective action for reduce the rejection.

Riyadh, Saudi Arabia

-Involvement in Manpower and Efficiency Calculation, Product Conversion Costing, Review of Operational Working Procedure Manual to comply for continual improvement in accordance with ISO 9001,ISO 14001,OSHAS 18001 and API 5L.-Inspection and testing in manufacturing line using Destructive and Non-Destructive Testing such as Tensile, Hardness, Corrosion testers, X-ray radiography, Film developer and Eddy current testing.-Preparation of Weekly Production Report, Monthly Production Report, Efficiency Report, Skill Matrix, Hydro-test Report, Raw material Inspection Certificate, Non-Conformity Reports, Mill Test Certificate and Delivery Reports.-Involvement in Surveillance Audit for the Integrated Management System ISO 9001, ISO 14001, OSHAS 18001 conducted by TUV NORD.- Training for the basic concept of Stainless Tubular products in Forming Section, Automatic TIG-Plasma Welding Method, Heat Treatment, Pipe End Facing, Pickling and Passivation, Pressure Hydro-Testing Etc.

Al-Riyadh Governorate, Saudi Arabia

•Training on the basic concept in manufacture of air-conditioners in Metal forming,Fabrication,Powder Coating,Heat Exchanger coil making,Tube bending etc. •Preparation of Work Instructions, BOM, Product & Process Specifications. •BOM Compliance, Performance check & FG Leak Test.•Ensure standard / specified operational procedures/ work instruction / self-Inspection.•Monitor rejection/ rework and act immediately on controlling and preventing of it.•Responsible for quality of product produced as per set quality standards. •To take reporting from subordinates about their yesterday working.•To find improvement points of subordinate by suggestion & communicate them and ensure that these are understood.•Develop new ideas to improve and sustain the current products.• Support in material productivity programs by introducing new alternatives for (designs, components and process).•BOM verification as per new model release.•Reliability Run test of components.

Kochi, Kerala

-Perform Heat load estimation,HAP, Pipe size calculation and Air terminal selection using BETA program. -Preparation of BOQ, Cost benefit analysis, technical specifications & tender documents.-Estimation of Project, Stairwell Pressurization System Designing, Equipment Selection and Drafting.-Pump head calculations and drawing preparation.

Master Of Technology - Mtech, Quality Management, 9.40

Dissertation - Staged Scaling of Industry 4.0

Bachelor Of Technology (B.Tech.), Mechanical Engineering

Activities and Societies: -Technical Head of Invento, GENESIS 2015, which was the major event of the college technical fest where a number.

High School Graduate, Science