Group Head maintenance for 4GW Module line

 Installation of 2GW fully automated module production line in coordination with OEM & team Breakdown analysis, action plan & executions & reliability improvement Team building, Engineers & Contractual manpower handling Preventive maintenance planning Downtime & spare reduction Factory Yield development by reducing breakdown time through Advanced Breakdown Analysis, MTBF, MTTR, OPE, OEE, Kaizen Projects, Brain Storming, 5S, MIS report, Breakdown reports, Why-Why, 8D, RCA, CAPA and with modification to minimize standby time. Implementation of LOTO, PTW, Hot work, Work at height permit systems in accordance with group policy to maintain safe work environment, Weekly review & audit of ongoing permit-based activities, JSA & SI meetings with engineers & contractual employees Troubleshooting & analysis of major equipment breakdowns, CAPA for increased equipment availability for increased throughput & OEE Develop and establish equipment maintenance SOPs Production development by different kaizen ideas Ensuring 100% adherence to SAP PM module by maintenance team

1. Preventive maintenance planning2. Downtime & spare reduction & inventory management3. Team building4. Vendor management & negotiations5. Develop/Review and establish equipment maintenance SOPs6. Maintaining MTBF, MTTR, machine availability calculation, MIS report, OPEX Maintenance budget.7. Increased Stringer throughput by increasing servo & stepper speeds & timely lubrication of ball screws & other moving parts.8. Production development by different kaizen ideas like-Decreased wear and tear on conveyor belts by increasing acceleration & deceleration time, Adjusting framing machine bed & frame support platform to reduce laminates breakage & uniform back-sealing bead, Adjusting process and equipment parameters & to reduce ARC scratch marks on Borosil glass, Implementing offline vacuum pump checking before installing on laminator to reduce downtime, Eliminating cell breakage & matrix shifting issue inside laminator by adjusting membrane tension & venting speed, Reusing damaged fibreglass backed PTFE (Teflon) sheets by stitching locally & reusing them9. Developed local vendors to supply Chinese spare parts, reducing cost & increasing spare availability.10. Decrease lamination cycle time by adjusting recipe & belt speeds

• Support for Production & safety parameters, Recipe setup, Installation of Suzhou Gaorun New Energy Technology Co. Ltd (Suzhou, China)• Support for Production & safety parameters, Recipe setup, Installation of ASIC PY (Shanghai) Co., Ltd (Shanghai, China)• Support for Production & safety parameters, Recipe setup, Installation of Hi-Show PhotoVoltaic Science & Technology Co., Ltd (HSPV) (Shanghai, China)• Support for Production & safety parameters, Recipe setup, Installation of QHD Visual Automation equipment Co Ltd (Qinhuangdao, China)• Support for Production & safety parameters, Recipe setup, Installation of Jiangsu Keyland Laser Technology Co. Ltd (Jiangsu, China)• Support for Production & safety parameters, Recipe setup, Installation of Risen Energy Co. Ltd (Zhejiang, China

1. Coordination & Servicing of battery operated Material Handling Equipment like BOPTs, Reach Trucks, Stackers, and Forklifts.2. Installation & commissioning of Electrical Panels, Street Lights.3. Residential & Commercial electrical circuit installation & modification.4. Installation of Solar power systems in residential & commercial facilities.5. Designing of Electrical SLDs, Working Drawings, BOQ Preparation6. Site supervision of Cable Laying, Panel, Transformer, Street Lights, High Mast Installations etc

1. Delivering and implementing projects as per scheduled milestones, ensuring compliance to quality & safety standards.2. Liaising with vendors for spares & service of major breakdowns.3. Negotiating with landlords for support & maintenance related to the structural & infrastructure part4. Ensuring periodic & preventive maintenance are appropriately scheduled & accomplished and emergency troubleshooting & maintenance support were readily available5. Formulating monthly budget of the workshop expenses and guiding work supervisor on spare parts planning; managing equipment replacements, reporting safety hazards and evaluating alternatives.6. Monitoring load balancing of unbalanced warehouse loads.

1. Preventive, predictive & periodic maintenance of production machinery as well as utilities.2. Troubleshooting of drives, servo motor, stepper motor, and different types of sensors.3. Coordinating with team to make sure that 24-hour cover is available.4. Making scheduled checks on machinery and components.5. Analyse the equipment maintenance structure, look into equipment and machinery failures, assess the needs for spare parts and equipment replacements, report safety hazards, and evaluate alternatives.

1. Operation & Routine Maintenance of PCC, MCC, Transformer, HT panel, Air compressors, DG sets2. Laying of power & control cables3. Testing & Charging of HT Panel, Transformer, CT, PT, Air Compressors etc. 4. Planning and scheduling planned and unplanned breakdowns & preventive maintenance 5. Controlling maintenance tools check sheets, and documents