Senior Energy Process Engineer
CurrentExtensive investigation about the energy consumption norms of all the refinery unitsPreparation of the Natural budget: Redefined the utility consumption norms for each unit based on the historical dataMonitoring Furnace Efficiency, Fuel Gas Balance, Steam balance, and Flare Losses of the Refinery.Propose optimization ideas where applicable.Responsible for process feasible studies for the energy related "Value Creation" ideas.Created Excel model to calculate the daily Utility balance (Steam, Fuel, Flare loss) of all the refinery unitsCreated a visualization tool to identify the individual utility flows (consumption and production)Used the Excel model and visualization tool to create a daily report indicating energy overconsumptions Providing Process Engineering site support during the Pre-commissioning, Commissioning, SU Operations stages of the Project for the New Refinery and Revamped Units to produce Diesel and Gasoline Euro V specs. Project execution was in 2 phases, multiple shutdowns and an integration with the existing refinery configuration. New Process Units included (HPU, DHT, SRU, SWS, PSA, NS, ISOM, GHT), New O&U included (CWS, SGEN, DW, WWT, LP Flare, FW Network) and Revamped Units included (Interconnecting lines, Storage Tanks, CCR-PSA ). Refinery Capacity increased to 210,000 BPSD. Successfully completed the process test run and package acceptance of the New Steam Boiler systemCreated a burner efficiency calculation model in Excel using “ASME PTC 4-2013” standardIdentified the deviations of the steam quality between the test results and guarantees, and collaborated with the Contractor in troubleshooting and making the necessary corrections
