Stefan Arroyo-Cottier
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Stefan Arroyo-Cottier Email & Phone Number

Mechanical Design Engineer Intern at Tesla
Location: Waterloo, Ontario, Canada 7 work roles 3 schools
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✓ Verified Jul 2026 3 data sources Profile completeness 86%

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Role
Mechanical Design Engineer Intern
Location
Waterloo, Ontario, Canada
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Stefan Arroyo-Cottier is listed as Mechanical Design Engineer Intern at Tesla, a with 76101 employees, based in Waterloo, Ontario, Canada. AeroLeads shows a matched LinkedIn profile for Stefan Arroyo-Cottier.

Stefan Arroyo-Cottier previously worked as Recovery Subsystem Lead at Waterloo Rocketry and Automation Designer - Co-op at Ats Corporation. Stefan Arroyo-Cottier holds Bachelor Of Applied Science - Basc, Mechanical Engineering from University Of Waterloo.

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Profile bio

About Stefan Arroyo-Cottier

I am a third year mechanical engineering student at the University of Waterloo who is passionate about engineering, high powered rocketry, rock climbing, and all things tech.

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Tesla
Tesla
Mechanical Design Engineer Intern
Waterloo, ON, CA
Website
Employees
76101
AeroLeads page
7 roles

Stefan Arroyo-Cottier work experience

A career timeline built from the work history available for this profile.

Mechanical Design Engineer Intern

Waterloo, On, Ca

Recovery Subsystem Lead

Waterloo, Ontario, Canada

• Leading a team of 10+ members for the design of the recovery subsystem for the annual Launch Canada competition with a focus on design verification and reliability• Designed the recovery electronics bay to increase electronics accessibility by implementing and validating a novel board fastening system resulting in 50% decreased board swap times and 30% fewer components• Developed the third iteration of the tank heating infrastructure by designing a self-contained water heating loop which regulates the temperature of the NOS oxidiser tank while at sub-zero conditions• Currently developing a prototype disk-gap-band parachute to reduce opening shock by approximately 30% through the introduction of an advanced canopy design

Automation Designer - Co-Op

Cambridge, Ontario, Canada

• Owned the design of four automated assembly stations; performed pneumatic sizing, sensor selection, tolerance stack up analysis; maintained design for manufacturing and design for assembly as primary goals throughout the project• Developed end of arm tooling for a vacuum pick and place of an injection molded part using SLA printing to prototype potential designs resulting in a customer approval• Detailed and released station drawings in Upchain PLM by applying GD&T and functional dimensioning to effectively communicate design intent and assembly requirements• Conducted multiple design reviews of other engineers' designs to ensure design principles are being followed and customer specifications are being met

May 2024 - Aug 2024

Product Engineering Co-Op

Brantford, Ontario, Canada

• Iterated on cast electrical transmission hardware using 3D printing, SolidWorks and FEA to improve product assembly and meet customer specifications; created drawings for manufacturing• Performed root cause analysis on a problem product using an Ishikawa diagram to identify the source of weld defects and drive prototyping resulting in a design and tooling change• Created detailed documentation for new products using customer and internal specifications for customer approval • Developed 3D models and drawings of complex cast and forged parts using SolidWorks for the fabrication of dies and production tooling

Sep 2023 - Dec 2023

Manufacturing Engineering Specialist Co-Op

North York, Ontario, Canada

• Spearheaded a multidisciplinary team to improve the throughput of two foam applicators by conducting cycle time analysis to identify and eliminate system bottlenecks, leading to yearly savings of $30,000 and a reduced cycle time of 13%• Planned and led the relocation of a production line to improve worker safety through layout design while maintaining 100% shipping capacity• Improved a projection welder's fixture by designing guides to facilitate part loading resulting in 50% decreased operator loading time and yearly savings of $5,000• Drove multiple continuous improvement projects to completion through the implementation of Gantt charts and action matrices

Jan 2023 - Apr 2023

Maintenance Scheduling And Planning Support

Brampton, Ontario, Canada

• Designed the tail mount for a material handling conveyor using SolidWorks to increase access to material bins by 40% during a planned line shutdown• Created and sent technical drawings to suppliers using AutoCAD to replace worn and undocumented parts• Programmed a Work Order printing script using Python and Selenium to reduce time spent printing Work Orders by 75% • Planned and scheduled Work Orders for millwrights utilizing InforEAM to resolve preventive and corrective Work Orders

May 2022 - Aug 2022

Summer Teaching Assistant

• Bolstered 30+ students’ learning and comprehension by aiding in various assignments and tasks• Supported students’ integration into a virtual learning environment using Google Suite• Employed motivational and time management skills to prepare and present lessons, leading to increased student understanding in a collaborative team setting

Jul 2021 - Aug 2021
Team & coworkers

Colleagues at Tesla

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3 education records

Stefan Arroyo-Cottier education

Ontario Secondary School Diploma, 12

White Oaks Secondary School

Activities and Societies: DECA Business Club, School of A.I., National Honors Society, C.A.T. Crew Member- Ontario Scholar - Top Marks.

FAQ

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What company does Stefan Arroyo-Cottier work for?

Stefan Arroyo-Cottier works for Tesla.

What is Stefan Arroyo-Cottier's role at Tesla?

Stefan Arroyo-Cottier is listed as Mechanical Design Engineer Intern at Tesla.

Where is Stefan Arroyo-Cottier based?

Stefan Arroyo-Cottier is based in Waterloo, Ontario, Canada while working with Tesla.

What companies has Stefan Arroyo-Cottier worked for?

Stefan Arroyo-Cottier has worked for Tesla, Waterloo Rocketry, Ats Corporation, Slacan Industries, and Kirchhoff Automotive.

Who are Stefan Arroyo-Cottier's colleagues at Tesla?

Stefan Arroyo-Cottier's colleagues at Tesla include Miroslava Liskova, Shuai Yang, Rick Harris, Shanthan Kumar P., and Nallely Ramos.

How can I contact Stefan Arroyo-Cottier?

You can use AeroLeads to view verified contact signals for Stefan Arroyo-Cottier at Tesla, including work email, phone, and LinkedIn data when available.

What schools did Stefan Arroyo-Cottier attend?

Stefan Arroyo-Cottier holds Bachelor Of Applied Science - Basc, Mechanical Engineering from University Of Waterloo.

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