Stephen Barr

Stephen Barr Email and Phone Number

One of the Last True Lean Leaders @
Stephen Barr's Location
Bracey, Virginia, United States, United States
Stephen Barr's Contact Details

Stephen Barr work email

Stephen Barr personal email

About Stephen Barr

Summary of ExperienceManagement Seasoned executive with extensive Profit and Loss experience. Management experience spans all facets for the business from Production to Sales to Engineering. Very successful in assuming the "Change Agent" role to address under-performing areas of the business. I have personally led many turnarounds to allow dormant companies realize the efficiencies of effective "lean" philosophies. I am a hands-on leader who builds strong teams with clear plans for measured success. Manufacturing Approaches Experienced and knowledgeable in most manufacturing technologies. Frontline experience converting batch flow operations to demand flow or synchronous flow. Sound knowledge of material replenishment systems including Kanban and MRP. Production volumes have ranged from low made to order to large high volume operations. Quality Proficient in most modern Quality approaches. Led ISO-9000 effort and implemented automotive quality systems. Most recent experience included Six Sigma approach to excellence. Growth Successfully lead double-digit improvement in all areas of the business. This has included initiatives to reduce labor and material costs, improve quality levels, improve delivery levels and realize sustainable revenue growth. Sales & Marketing Experienced leader of Sales & Marketing initiatives in a two-state territory. Directed (4) sales offices selling engineered solutions utilizing OEM products. This included developing long-term relationships with Consulting Engineers, Contractors and Facility Owners. Led marketing efforts to establish comparative advantages of premium products in price sensitive markets.Specialties: Lean Manufacturing ImplementationTeam BuildingTurn-around Specialist

Stephen Barr's Current Company Details
Self-employed

Self-Employed

One of the Last True Lean Leaders
Stephen Barr Work Experience Details
  • Self-Employed
    Lean Executive Mentor And Coach
    Self-Employed May 2020 - Present
  • Crane Co.
    Vice President Of Crane Business System
    Crane Co. Jan 2013 - Apr 2020
    Stamford, Connecticut, Us
    Mentor and guide Crane Senior Leadership in the principles of the Crane Business System (CBS). This is a holistic approach including the basics of the TPS, Strategy Deployment, Supply Change Management, Enterprise Value Streams, and Sales Excellence. I work from the top down to support transformational programs at focused companies worldwide. I am also a key contributing member of the development and improvement of the CBS itself.
  • Pdi
    Director Of Operations - Contract
    Pdi Apr 2012 - Dec 2012
    Richmond, Va, Us
    Industry leader in power distribution units (PDU), static switches and other distribution equipment focused mainly on the IT server industry.
  • Simpler Consulting
    Senior Consultant
    Simpler Consulting Jan 2011 - Dec 2011
    Us
    Mentor and coached Senior Leadership in transforming their company to Lean Thinkers and Problem solvers. This included creating a True North vision cascaded through the organization via Policy Deployment. Worked in Industry and Healthcare.
  • Rittal
    Vice President Operations - Interim
    Rittal Jan 2010 - Jan 2011
    Schaumburg, Illinois, Us
    Worked with the team at Rittal to begin the implementation of Lean methods to improve efficiency and flexibility of the North America operations.
  • Mountain Dream Homes Tennessee Llc
    President
    Mountain Dream Homes Tennessee Llc 2008 - Oct 2010
    Start-up premier home builder servicing the vacation home market around Norris Lake, TN.; 3 Homes Completed - Business shutdown due to extreme economic downturn.
  • Hdt Global
    Vice President - Operations, Quality And Engineering (Coo)
    Hdt Global 2001 - 2008
    Solon, Oh, Us
    $200 million Government Subcontractor supplying Heating, AC, ChemBio Filtration and Shelters for troop deployment.Implemented lean principles in 4 plant Operation. One plant was a pure startup to handle growth.2 unionized plants, 2 non-unionized.Supported Lean Initiatives throughout all divisions.Supported due diligence activities for acquisitions.Responsible for all Design Engineering, Manufacturing, Quality, Distribution and Material Functions.Key Member in (2) highly successful private equity ownershipsRockwood Equity - Organic Growth from $12 to 60 million in sales. Behrman Capital - Organic and Acquisition Growth from $60 to $150 million. Division within my leadership organically grew from $60 - 90 million.
  • Cummins Inc.
    Vice President Of Power Generation
    Cummins Inc. 1999 - 2001
    Columbus, Indiana, Us
    $90 million captive distributor of Cummins Inc. covering Ohio and Western Pennsylvania. Power Generation sells and services generators and switchgear from portables to multiple megawatt power plants. Power Generation accounts for $22 million of the revenue and roughly 50% of net margin.Full division profit and loss responsibility, Officer of the CompanyResponsibilities included Unit Sales, Parts and Service, Project Management and Marketing.Restructured all departments to fact based management to stimulate focus.Accomplishments:15% CAGR in Service Parts and Planned Maintenance Revenue20% CAGR in Unit Sales - Developed team to provide large load management capability
  • Danaher
    Vice President Of Operations
    Danaher 1996 - 1999
    Washington, District Of Columbia, Us
    Joslyn Hi-Voltage was $40 million manufacturer of vacuum swithgear serving utilities and steel mills. Division of Danaher Corporation, a $3.1 billion producer of hand tools and environmental controls.Profit and loss responsibility for two plant operation (machining, fabrication, assembly & test)120 unionized hourly associatesConverted batch flow plant to cellular, demand flow operation.Accomplishments:40% Revenue CAGR while reducing costs 15% per year (COGS/hr)50% Reduction of field complaints per year (6 sigma program)40% Reduction in required manufacturing floor spaceReduce on-hand inventory $4 million after implementing Kanban system1996 Feature company in Danaher Annual Report
  • Invacare
    Engineering/Quality Manager
    Invacare 1993 - 1996
    Elyria, Ohio, Us
    $800 million manufacturer of home medical equipment.Shared profit and loss responsibility with Business Unit Operations Management TeamFunctional Quality Leader of ISO-9002 quality implementation programManaged all Quality and Manufacturing Engineering personnelImplemented quick changeover techniques in stamping area Accomplishments:Integrated synchronous flow by combining machining, fabrication and assembly Resolved supply chain issues via supplier development in mainland China100% productivity improvement in key product linesParticipated in development of Concurrent Engineering Program.25% Business Unit revenue Growth
  • Ford Motor Company
    Process Engineer
    Ford Motor Company 1990 - 1993
    Dearborn, Michigan, Us
    Assigned to Engine Division producing the 4.9 & 5.0l engines.Manufacturing engineering coverage for the 4.9 & 5.0l piston production departmentsPrevious coverage of connecting rod and head departmentsSolid knowledge of Ford's Total Quality Excellence (TQE) and Q1 programsFunctional leader for Failure Mode & Effects Analysis (FMEA) and Team Oriented Problem SolvingAccomplishmentsProject manager for $1 million tin plater projectRelocated piston production area from Plant #2 to Plant #1Developed capital and manufacturing resource plan for next generation piston
  • Ridge Tool Company
    Project Engineering Manager
    Ridge Tool Company 1987 - 1990
    Columbus, Ohio, Us
    $500 million producer of Pipe Tooling and Equipment for the Plumbing and Oil Industry.Process Responsibility for all Chaser and Diehead productionTeam of 6 Engineers as direct reportsBudgetary responsibility for Chaser and Diehead engineering sectionAccomplishmentsConverted batch manufacturing to cellular (Toyota Production System)Thru-put improved 60%Eliminated 50% of operations (non-value added)Implemented $7 million in 5 axis CNC Superabrasive GrindersImplemented Statistical Process Control (SPC) programs

Stephen Barr Skills

Six Sigma Lean Manufacturing Manufacturing Cross Functional Team Leadership Toyota Production System Continuous Improvement Management Supply Chain Leadership Team Building Kanban Process Improvement Value Stream Mapping Operational Excellence Lean Transformation Spc Engineering Fmea Supply Chain Management Turn Around Management Quality System 5s Manufacturing Engineering Manufacturing Operations Management Root Cause Analysis Manufacturing Operations Quality Management Product Development Strategy Iso Tqm Kaizen P&l Management Automotive Mrp Process Engineering Dmaic Jit Black Belt Smed Tpm Start Ups Program Management Industrial Engineering Business Process Improvement

Stephen Barr Education Details

  • Weatherhead School Of Management At Case Western Reserve University
    Weatherhead School Of Management At Case Western Reserve University
    Business Administration
  • Cleveland State University
    Cleveland State University
    Bachelor Of Industrial Engineering

Frequently Asked Questions about Stephen Barr

What company does Stephen Barr work for?

Stephen Barr works for Self-Employed

What is Stephen Barr's role at the current company?

Stephen Barr's current role is One of the Last True Lean Leaders.

What is Stephen Barr's email address?

Stephen Barr's email address is sa****@****ail.com

What schools did Stephen Barr attend?

Stephen Barr attended Weatherhead School Of Management At Case Western Reserve University, Cleveland State University.

What skills is Stephen Barr known for?

Stephen Barr has skills like Six Sigma, Lean Manufacturing, Manufacturing, Cross Functional Team Leadership, Toyota Production System, Continuous Improvement, Management, Supply Chain, Leadership, Team Building, Kanban, Process Improvement.

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