Stephen Faley

Stephen Faley Email and Phone Number

Chief Operating Officer, Steel Group @ WireCo
Chapel Hill, NC, US
Stephen Faley's Location
Chapel Hill, North Carolina, United States, United States
Stephen Faley's Contact Details

Stephen Faley personal email

n/a

Stephen Faley phone numbers

About Stephen Faley

Global Operations and Supply Chain Leader. Proven ability to quickly analyze key business drivers and develop and deploy effective strategies needed to drive growth and financial performance in Publicly Traded and Private Equity environments. Highly effective change management and relationship-building skills with demonstrated success across many countries and cultures. Extensive international work experience (with tours living abroad): UK, Europe, South Africa, China / APAC, Australia, and Mexico. * Lean Six Sigma Master Black Belt

Stephen Faley's Current Company Details
WireCo

Wireco

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Chief Operating Officer, Steel Group
Chapel Hill, NC, US
Stephen Faley Work Experience Details
  • Wireco
    Chief Operating Officer, Steel Group
    Wireco
    Chapel Hill, Nc, Us
  • Wireco
    Chief Operating Officer, Steel Group
    Wireco Oct 2023 - Present
    Prairie Village, Ks, Us
    WireCo Steel is a global market, manufacturing, and technical leader in steel wire, wire rope, electromechanical cable, and engineered structures.Strategic and operational ownership of Manufacturing and Distribution, as well as, Global Supply Chain, Quality, Process/Mfg Engineering, and OpEx activities.* Associated with Onex Corporation and Fox Paine & Corporation private equity firms...
  • Rego® Products
    Chief Operating Officer
    Rego® Products Nov 2017 - Oct 2023
    Elon, Nc, Us
    Recruited by Windjammer Capital Investors to lead the strategic development and transformation of the global Operations and Supply Chain leading to the successful sale of RegO to Dover Corporation in 12/2021.12 manufacturing and distribution facilities located in USA, Mexico, Germany, and China. Ownership of the global Supply Chain, Machining (high precision brass, stainless, and ductile) and Assembly Operations (manual and highly automated), Customer Service, and Distribution in a highly regulated safety critical environment. Diverse product mix: both high-volume low-mix and low-volume high-mix.Manufacturer of precision valves for the Industrial Gas, Liquid Propane Gas, and Hydrogen markets.* Associated with Windjammer Captial Investors...
  • David Brown Santasalo
    Vice President, Global Supply Chain
    David Brown Santasalo Jun 2013 - Oct 2017
    Huddersfield, Gb
    Recruited by Clyde Blowers Capital to help transform DB prior to successfully acquiring and integrating with Santasalo Gears in 2016.Global Supply Chain leader overseeing 8 manufacturing sites in UK, Finland, Germany, France, South Africa, Australia, Canada, and China; 23 service centers in 16 countries; and, a Global Strategic Sourcing center in China.Responsible for the strategic development and transformation of the global supply chain, restructuring of regional teams, creation of a Chinese sourcing team/office, and the development of LCR supply bases in Asia and Eastern Europe. Extended periods living in England, France, South Africa, Australia, China, and Finland.Manufacturer of high precision gears, girth gears, and gearboxes for Oil & Gas, Mining, and Military applications.Offices in the Huddersfield, UK, and Jyvaskyla, FIN. * Associated with Clyde Blowers Capital...
  • Rexnord Corporation
    Director, Corporate Strategic Sourcing
    Rexnord Corporation Jun 2012 - May 2013
    Milwaukee, Wisconsin, Us
    Power Transmission Group [PMC Platform]Development of global supply bases in Mexico and China needed to support localization strategies of highly engineered power transmission components. Focus on castings, forgings, fabrications, and machined components. High mix, low volume environment.Group level position supporting $1.2B USD annual sales for the following businesses: Falk Gears, Link Belt and MB Ball Bearings, Rex Roller Bearings, and Thomas Couplings.Additional responsibilities as a corporate Lean Six Sigma trainer and mentor.* Rexnord is a $2.4B USD global multi-platform industrial company...
  • Rexnord Corporation
    Director, Supply Chain & Operational Excellence
    Rexnord Corporation Apr 2009 - May 2012
    Milwaukee, Wisconsin, Us
    Zurn Group [Water Management Platform]A dual role as leader of both Operational Excellence (Rexnord Business System) and Supply Chain with responsibilities for leading the development and implementation of the strategic plans needed to transform the supply chain (procurement, warehousing, and distribution) using a lean fulfillment model. Six high mix product lines supported by one foundry, three plants, six distribution centers (hub and spoke model), and seventy-four independent manufacturer’s reps.Ownership of:- Warehousing / Purchasing / Materials / Inventory Teams - Quality Department- Continuous Improvement (Rexnord Business System)Drove improvements in:- Procurement, Inventory Availability / Turns, OTD- Distribution Modeling and Optimization- SIOP Implementation - Customer Service / Call Center Modernization- Additional responsibilities as a corporate Lean Six Sigma trainer and mentor.* Rexnord is a $2.4B USD global multi-platform industrial company...
  • Rexnord Corporation
    Manager, Operations & Operational Excellence
    Rexnord Corporation Feb 2006 - Mar 2009
    Milwaukee, Wisconsin, Us
    LinkBelt / Rex Industrial Bearings [PMC Platform]Dual role as leader of Operational Excellence (Rexnord Business System) and Operations.Operational P&L responsibility for a 500K sq ft manufacturing facility that produced roller and ball bearings with annual sales of $132M. Direct reports included supervisors overseeing 324 hourly associates (Steel Workers Union) working across three shifts; manufacturing engineering; scheduling, planning, and procurement.Responsible for developing and executing strategic operational plans, as well as, lead and/or champion Lean and Six Sigma activities.Implemented: Standard Work, Cellular Manufacturing, Flow Cells, Kanban, and SIOP.Processes included turning, machining, heat treating, grinding, assembly, and shipping.* Additional responsibilities as a corporate Lean Six Sigma trainer and mentor.::: Rexnord is a $2.4B USD global multi-platform industrial company...
  • Rexnord Corporation
    Manager, Qc / Mfg Eng / Operational Excellence
    Rexnord Corporation Apr 2003 - Jan 2006
    Milwaukee, Wisconsin, Us
    Shafer Aerospace Bearings [PMC Platform]Concurrently led:- Quality Department- Manufacturing Engineering Department- Operational Excellence (Rexnord Business Systems)Drove a Total Quality Management philosophy within a AS9100 and Nadcap certified facility that produced flight safety critical bearings for the aerospace industry. Managed staff of 7 engineers and 24 technicians who supported machining, heat treating, plating, grinding, and assembly processes. Quality processes included a full service gage setting and calibration lab, CMM and vision systems, magnetic particle inspection, and modern SPC software.Quality and manufacturing lead for the Boeing 787 Dreamliner and Airbus A380 primary flight control bearings projects. Diligently worked with both companies to ensure prototypes and production components were built on time and to the highest possible quality standards.- Additional responsibilities as a corporate Lean Six Sigma trainer and mentor.* Rexnord is a $2.4B USD global multi-platform industrial company...
  • Hendrickson
    Project Manager - Advanced Engineering & Manufacturing Group
    Hendrickson Apr 1998 - Mar 2003
    Woodridge, Il, Us
    Truck & Tractor DivisionProject Manager for the Advanced Engineering Group of a $1.4B company that designs and manufactures Class 7 & 8 truck suspensions systems for companies like Volvo, Mack, PACCAR, and Freightliner. Led the Manufacturing Engineering and Quality actions for the R&D, new product development, and production launch activities on the HAULMAXX, RT Series, and AIRTEK projects. Led new supplier selection and development.Specialized in cutting technologies, press brakes, tool design, robotics (welding and cutting), and inspection technologies (e.g. portable CMM’s, laser scanners, etc).Additional responsibilities for ensuring all internal and supplier processes and products met QS9000 and TS16949 quality standards...
  • Chicago Metal Fabricators
    Manufacturing Engineer & Technical Sales
    Chicago Metal Fabricators Mar 1993 - Mar 1998
    Responsible for detailed pricing through reverse engineering of customer designs / blue prints, development of materials and manufacturing costs, resource and manage any outsourcing, and develop internal routings. Large fabrication job shop that produced products ranging from simple fabrications to 55-gallon stainless steel chemical drums to intermodal cranes and rail cars. Customers included: Caterpillar, Nalco, Mi-Jack, Rotec Tower Cranes, and Walsh Construction...
  • Ryerson
    Process Engineering Supervisor
    Ryerson Jun 1987 - Feb 1993
    Chicago, Il, Us
    Supervised a team of eight CAD/CAM and CNC programmers responsible for supporting the world’s largest steel plate processing facility (45 laser, plasma, and oxy-fuel cutting machines). Additional responsibilities for the quoting and estimating of orders for the sales teams...

Stephen Faley Skills

Continuous Improvement Lean Manufacturing Manufacturing Six Sigma Automotive Supply Chain Management Aerospace Product Development As9100 Engineering Spc Manufacturing Engineering Ts16949 Supply Chain Value Stream Mapping Operational Excellence Qs9000 Kaizen Leadership Kanban Operations Management Strategic Sourcing Materials Management 5s Manufacturing Operations Cross Functional Team Leadership Procurement Process Engineering Industrial Engineering Manufacturing Operations Management Machining Purchasing Process Improvement Management Strategic Planning Project Management Change Management Strategy Root Cause Analysis Shipping Logistics Materials Supplier Development Toyota Production System Mrp Dmaic Jit New Business Development Negotiation Quality Management

Stephen Faley Education Details

  • Western Illinois University
    Western Illinois University

Frequently Asked Questions about Stephen Faley

What company does Stephen Faley work for?

Stephen Faley works for Wireco

What is Stephen Faley's role at the current company?

Stephen Faley's current role is Chief Operating Officer, Steel Group.

What is Stephen Faley's email address?

Stephen Faley's email address is st****@****urn.com

What is Stephen Faley's direct phone number?

Stephen Faley's direct phone number is +154091*****

What schools did Stephen Faley attend?

Stephen Faley attended Western Illinois University.

What skills is Stephen Faley known for?

Stephen Faley has skills like Continuous Improvement, Lean Manufacturing, Manufacturing, Six Sigma, Automotive, Supply Chain Management, Aerospace, Product Development, As9100, Engineering, Spc, Manufacturing Engineering.

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