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As an experienced supply chain manager in the production field, I see the process as a giant puzzle with many moving parts. When an organization brings its planning, forecasting, procurement, inventory control and production scheduling functions to work together as a well-oiled machine, they will experience exponential improvements. An organization’s bottom-line profits and customer satisfaction will be a direct result of improvements such as less work stoppages, improved quality, more timely deliveries and cost savings.This is where my true specialty lies, in finding a way to bring all of these moving parts together. I have worked across many diverse manufacturing industries such as solar mirrors, aerospace and plastics. However, the common thread you will find in the details of my work experience below is my dedication to constant process improvement. I have worked in multiple ISO 9001 certified facilities and am well-versed in Lean Six Sigma and 5S principles. I am never satisfied with the status quo and I constantly seek opportunities to make operations run smoother and work better. I am a team player who excels at building internal relationships, which not only promotes interoperability, it helps pave the way for these process improvements. As a leader I take a mentoring approach to motivating my team as opposed to intimidation. I have implemented many process changes in my years of experience and I have found that you are more likely to gain people’s buy-in to new methods or procedures through explaining the “why” behind the changes instead of forcing them to get on-board.
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Planning AnalystAersale, Inc. Feb 2020 - Oct 2023Goodyear, Arizona, United StatesPlanned and analyzed various aircraft maintenance, reconfiguration, conversion, modification, and disassembly projects. Quoted narrow and wide body aircraft storage and parking. Coordinated customer's additional work requests. Supported internal maintenance and repair operations. Provided forecasts and budgetary reports to the Senior Management team. -
Inbound / Small Sort SupervisorUps Sep 2018 - Feb 2020Goodyear, AzMy team of 15-20 logistics personnel ensured that incoming parcels and packages were unloaded and staged for efficient scanning and accurate processing. From August 2019 through February 2020, I supervised up to 40-person teams that processed 20-50K small packages every day in the small sort processing operation. Highlights of my success include:➟ To optimize production, I leveraged strategic leadership skills that streamlined flow per hour and controlled labor hours while… Show more My team of 15-20 logistics personnel ensured that incoming parcels and packages were unloaded and staged for efficient scanning and accurate processing. From August 2019 through February 2020, I supervised up to 40-person teams that processed 20-50K small packages every day in the small sort processing operation. Highlights of my success include:➟ To optimize production, I leveraged strategic leadership skills that streamlined flow per hour and controlled labor hours while increasing pieces per hour (PPH) by 5% within the first 3 months.☄ I monitored production flow and analyzed key performance indicators (KPIs) in order to efficiently allocate staff while seeking opportunities to cross-train and mentor my team.♘ Through load analysis, I improved dimensional weight system (DWS) accuracy by up to 5% through oversight of unload quality while ensuring safe working conditions in compliance with OSHA standards. Show less -
Freelance Web DeveloperOceanfront Web Development Llc Oct 2015 - Sep 2018Rapidly learned new skills in website development and design, search engine optimization and business marketing after taking a sabbatical due to experiencing several plant closures and the death of a parent. -
Consultant/Supply Chain ManagerAthena Wireless Communications Inc. May 2014 - Sep 2015Surprise, AzI coordinated with engineering, production and sales teams to forecast supply chain needs and provide an adequate flow of materials to meet customer specifications and maintain production standards for 3 different product lines. My featured achievements include:$$$ To save thousands of dollars in bills of material (BOMs) costs, I reviewed and verified BOMs, ensured accurate parts numbers and analyzed expenditures on developmental products.✔ I achieved and maintained data… Show more I coordinated with engineering, production and sales teams to forecast supply chain needs and provide an adequate flow of materials to meet customer specifications and maintain production standards for 3 different product lines. My featured achievements include:$$$ To save thousands of dollars in bills of material (BOMs) costs, I reviewed and verified BOMs, ensured accurate parts numbers and analyzed expenditures on developmental products.✔ I achieved and maintained data quality in the pc/MRP enterprise resource planning (ERP) system, verified engineering documents and tracked purchase/sales orders as well as change order and revisions.⋆ As a consultant during the transition process after Google acquired Athena, I supported supply chain operations, validated physical inventory, evaluated assets, collaborated with outsourced production, supplier and contract personnel and assisted the sales team to track and verify return merchandise authorizations (RMAs). Show less -
Logistics ManagerRioglass Jul 2011 - Dec 2013Surprise, AzTo ensure accurate supply chain management and coordinate the safe and damage-free transportation of inbound glass that supported production forecasts for a start-up organization from establishment through plant shut-down, I oversaw an annual operating budget of up to $1.5M and directed the shipments of 1.75M mirrors and 2,300 truckloads. My highlighted successes include: $$$ Implementing effective auditing practices, I yielded $70K+ of cost savings within the operating budget… Show more To ensure accurate supply chain management and coordinate the safe and damage-free transportation of inbound glass that supported production forecasts for a start-up organization from establishment through plant shut-down, I oversaw an annual operating budget of up to $1.5M and directed the shipments of 1.75M mirrors and 2,300 truckloads. My highlighted successes include: $$$ Implementing effective auditing practices, I yielded $70K+ of cost savings within the operating budget and improved inventory accuracy by 19%.➟ To optimize workflow, I established ISO procedures, designed logistics division workflow and increased truckload quantities by 7.6% while ensuring purchasing, receiving, WIP, shipping and invoice quality in SAP.♘ I quoted, imported and exported ocean containers, safely exported 50+ truckloads of mirrors to Mexico and securely shipped truckloads to remote locations in Arizona, Nevada and California. Show less -
Master SchedulerPowill Manufacturing And Engineering Oct 2007 - Jul 2011Phoenix, AzVerifying and scheduling production while overseeing the master schedule for operations such as grinding, milling, lathe (small and large turn) and other specialty processes, I liaised between customers and engineers.Features of my contributions include:✔ To facilitate on-time delivery of complex hardware, I used M1 ERP software, scheduled and facilitated movement of parts throughout internal and external production and inspection processes for an aerospace component… Show more Verifying and scheduling production while overseeing the master schedule for operations such as grinding, milling, lathe (small and large turn) and other specialty processes, I liaised between customers and engineers.Features of my contributions include:✔ To facilitate on-time delivery of complex hardware, I used M1 ERP software, scheduled and facilitated movement of parts throughout internal and external production and inspection processes for an aerospace component manufacturer.♘ I introduced schedule attainment and expanded capacity metrics that assisted ownership with S&OP and decision-making, enhanced visibility in supply chain oversight and forecasted production scheduling for each department based on factors such as machine capacity, capability or demand.✔ After reducing run sizes, I decreased incomplete inventories by 18%, reviewed, forecasted and created a master schedule that ensured accurate production and material requirements planning. Show less
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Warehouse/Inventory Control ManagerBerry Plastics Jan 2006 - Aug 2007Tolleson, AzBy assessing inventory levels, optimizing min/max inventory agreements with customers and forecasting in-stock levels, I coordinated 10+ daily truckload shipments of dairy containers throughout Western states. Highlights of my achievements include:$$$ Providing $117K+ of cost savings through inventory obsolescence reductions, I implemented a cycle counting program that improved row accuracy by 30% while diagnosing and resolving production scanning system and JD Edwards data… Show more By assessing inventory levels, optimizing min/max inventory agreements with customers and forecasting in-stock levels, I coordinated 10+ daily truckload shipments of dairy containers throughout Western states. Highlights of my achievements include:$$$ Providing $117K+ of cost savings through inventory obsolescence reductions, I implemented a cycle counting program that improved row accuracy by 30% while diagnosing and resolving production scanning system and JD Edwards data flaws that were affecting WIP inventory. $$$ After discovering unreported scrap through process controls, I contributed $25K+ in cost savings through freight bill auditing.⋆ I led lean manufacturing and 5S initiatives at an ISO 9001 certified facility, cross-trained as Controller, closed monthly financial books and performed an asset evaluation audit which resulted in the obsolescence of non-existent assets. Show less
Stephen Limmex, Cpim Skills
Stephen Limmex, Cpim Education Details
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Production/Operations Management -
Arizona State University
Frequently Asked Questions about Stephen Limmex, Cpim
What is Stephen Limmex, Cpim's role at the current company?
Stephen Limmex, Cpim's current role is Supply Chain Manager / Analyst: Supporting Cost-effective Production Operations through Efficient Inventory Forecasting.
What is Stephen Limmex, Cpim's email address?
Stephen Limmex, Cpim's email address is sl****@****ail.com
What schools did Stephen Limmex, Cpim attend?
Stephen Limmex, Cpim attended University Of Wisconsin-Whitewater, Treehouse, Arizona State University, California State University-Long Beach - College Of Business Administration.
What are some of Stephen Limmex, Cpim's interests?
Stephen Limmex, Cpim has interest in Electronics, Outdoors, Home Improvement, Travel, Home Decoration.
What skills is Stephen Limmex, Cpim known for?
Stephen Limmex, Cpim has skills like Supply Chain, Lean Manufacturing, Logistics, Warehousing, Six Sigma, Supply Chain Management, Inventory Management, Warehouse Management, Operations Management, 5s, Procurement, Shipping.
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