Actively considering positions in Quality/Operations/Improvement/ Projects/ManagementAs an accomplished and results oriented quality and continuous improvement leader, with an extensive and well-rounded technical and business background. I’m passionate about Continuous Improvement, Research and Development, Quality Systems and Customer Satisfaction. Within these disciplines I have achieved much success. Today with my experience I’m able to “read” a company’s Quality, Improvement, Productivity and Profitability status very quickly. With this level of experience and industry knowledge, I’m able to develop the right quality and improvement plans that fit perfectly with a company’s business goals and capabilities. With this insight and confidence I know I’ll make a great addition to your team.Continuous Improvement / Lean manufacturing / Six SigmaAs the leader for many Lean / Continuous Improvement projects my teams and I have provided 300 millions in savings by solving complex problems that stumped the resident SME's.. Within these lean and continuous projects I have used the following tools process excellence/Improvement tools; lean-sigma, visual manufacturing, JIT, kaizen, Kanban, gemba walks, PDCA methods, A3 reporting, TPS, 6/5s, poke-yoke (error-proofing), CAPA, 7/8 wastes, work cells, rapid change-over, 5 why and 8D problem solving tools, and visual data etc.Quality Management SystemsDeveloped/upgraded and certified about 16 complete quality systems ISO 9000, AS 9001, TS 16949, ISO 14971, ISO 13485, ISO 14000, ISO 18000, ISO 22000, ISO 17025/A2LA, FDA - CFR 201/211, QSR/CFR 820, CFR 100, GMP's, APQP, PPAP, Control plans DVP&R, Risk Management (14971); (d,p,s-)FMEA, HACCP, FSMA, Business Risk, Safety, CAPA systems Supplier qualityProblem solving, Lean Manufacturing, Six Sigma, 5,6,7 and 8s, 7/8 wastes Calibration (recognized expert/best in class for automotive)Process and Product Validation
Self-Employed
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ContractorSelf-Employed Nov 2010 - PresentDeveloped SQF, FDA/GMP-100, USDA and ISO management systemsProvided training for GMP/FDA/USDA Medical device, Pharma, Biologics, ISO and SQFDesigned, developed, built, and validated a food processing plant.
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QualityMedin Technology Solutions Private Limited Jul 2009 - Apr 2011Towtowa , NjQMS upgrade/re-write - ISO13485/FDA820 updated of the entire quality system, resulting in significant customer confidence building, worker satisfaction, and supplier awareness Developed d and pFMEA for processes, Developed all Validation documents for the manufacturing process, Supplier quality, CAPA.lead for all customer and third party audits (about 24 in total), outsourced calibration systemplus numerous process improvements -
Aerotek - Quality ContractorAerotek Jun 2008 - Mar 2009Parsippany, NjMember of several teams brought together to improve the plants overall quality system. Worked on four improvement projects, that will yielded around 1.5M in cost savings. Actively developed and installed new inspection technologies -
QualityGibson Tube Oill And Gas 2007 - 2008Branchburg NjQuality system redesign re-write to conformance to corporate systems and ISO requirementsProcess Improvements – inline NDT, set-up, other new testing methodsLaboratory systems and performance improvements supervision of 5 staffHired several QE's
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Operations And Quality ConsultantPentagon Fastener Distribution 2004 - 2006Allentown PaAn extended contract, hired to join executive team that merged 5 distribution companies in to one. Working with the new company senior staff we established a strategic plan for the organizations future integration, rationalization and growth. My specific Responsibilities (1) Quality systems harmonization (required to meet ISO,TS, AS, and GMP standards), (2) laboratory rationalization and standardization, (3) Implementation of a strong measurement based management review process (4) development a customer relationship plan, (5) Supplier assessment and reduction program (6) Implementation of EH&S systems (ISO). Executive team Lean training resulting in massive savings
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QualityTextron 1995 - 2002Wilmington OhQuality Management – implementation of QS9000 system, and later conversion to TS-16949Quality Engineering – worked with teams to develop and launch numerous automotive products using all required MSA, SPC, PPAP, FMEA, APQP, warrants first articles, run yields gage R&R, Lean sigma, and CAPA tools, plusIndustrial Engineer.- Facility layout, equipment tagging and maintenance schedules development, production change over planning model to model, and product cost estimatingProject Manager – Established new blow molding facility including: 5 molders, material handling system, chilled water system, addition of new transformers and power for the area, developed all required TS documentation, developed SMED’s program, trained all new operators in Job function, and TQM activities, inventory system, launched over 11 products in one year. Several process improvement projects completed successfully. -
ScientistJohnson & Johnson 1982 - 1994New Brunswick, NjQuality - Developed, Implemented and maintained an ISO/GMP/FDA quality system. Developed and maintained all product and process related quality documents. Qualified and controlled numerous suppliersR&D Scientist - Designed developed and launched new medical devices, including sutures, Implantable devices, Stapling products, Endoscopic surgical instruments. Significant experience in the development of extruded and injection molded medical devices and productsProject Management - Design, construction, validation and operation of a new medical device facility. Developed and certified a secondary standards laboratory
Steve Bary Education Details
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3.46 -
Blackpool College Of Food Science3.74
Frequently Asked Questions about Steve Bary
What company does Steve Bary work for?
Steve Bary works for Self-Employed
What is Steve Bary's role at the current company?
Steve Bary's current role is Contractor at Self-employed.
What schools did Steve Bary attend?
Steve Bary attended Desales University, Blackpool College Of Food Science.
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Steve Bary
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