Maintenance Lead & Reliability Engineer
St Thomas, Ontario, Canada
After 8 years with GKN Sinter Metals, I received a promotion to Maintenance Lead, where I assumed the responsibilities of the Maintenance Manager and Supervisor. In this position, I direct daily operations and staff across a 25-person, 24/7, and 265K sq. ft. maintenance department that produces $72M in automotive transmission gears. In order to drive success in this role, I leverage my expertise to provide recommendations regarding machine repairs and engineered solutions that are essential to maintaining plant assets. I utilize 5S methodology to identify waste, increase asset performance, and maximize machine uptime. Notable accomplishments include: ➤ Being promoted to oversee maintenance management due to my broad expertise. In making this move, I assumed oversight of department operations, budget, and maintenance teams. ➤ Spearheading the development of a Computerized Maintenance Management System (CMMS), which tracked 300+ assets and correlating preventative maintenance schedules. The associated data was further leveraged to increase monthly uptime with efficient scheduling and breakdown reductions. ➤ Reducing asset downtime caused by unscheduled breakdowns. Previously, unscheduled breakdowns ranked as the number two cause for asset downtime but improved to fifth ranking cause of downtime under my leadership. ➤ Generating $100K in energy rebate savings by managing energy saving initiatives with lighting and air compressor upgrade projects.