Foundry Supervisor / Assistant Qa Manager
Oakbrook Terrace, Illinois, Us
Long-term employee with several positions that cover nearly every aspect of foundry operations with measurable, excellent results. Managed melting operation utilizing 2 Inductotherm furnaces, as well as grinding room employeesDirect involvement on ISO surveillance and re-certification auditsWorked directly with end use customer troubleshooting porosity, non-clean up, casting leak at pressure testIssued internal RMAs for castings rejected at machining, or final assemblySupported other shifts on scheduling, production and maintenance mattersOversaw all aspects of foundry operations, people management, production scheduling, quality measurement, and resolve staff disputes including union grievances and other conflictsReduced scrap from 7-8% to less than 4.5% over the last yearReduced operation costs through alloy changes, savings of $300,000 or more annually. Alloy changes also increased lifetime of furnace linings nearly 1.5 timesTracked monthly tonnage on furnaces for measurements of lifespan liningsHeld several other postions through my career there including: Quality Assurance Lead | 2010 to 2014Supported foundry management in all aspects of operating and running the foundry, quality, supervision, troubleshooting and assist in day to day operationsPerformed daily tests and measures for quality, operate spectrometer to ensure proper chemistry of grey and ductile ironCompleted documentation to certify quality standards, ISO compliance and specific client requirements Provided troubleshooting and occasional maintenance for entire foundry, including furnace, molding machines, and sand linesPerformed manual testing of green sand to ensure proper green strengths and permeabilityCompleted tracking and tracing of test bars; machining and tensile testing, and recordkeeping for all test resultsPerformed BHNs daily on castings to ensure proper hardnessFurnace Attendant, Third ShiftVane Pump AssemblyMolding Department, Mold OperatorSnag Grinding