Steven Ell

Steven Ell Email and Phone Number

Director of Engineering @ Aerospace Composites Solutions
404 W Morrison St, Morgantown,Kentucky 42261,United States
Steven Ell's Location
Bowling Green, Kentucky, United States, United States
Steven Ell's Contact Details

Steven Ell personal email

About Steven Ell

As Manager of Materials and Process Engineering I oversaw the development and implementation of materials and process for the NORDAM group. The team worked closely with our external customers to insure we meet the customer requirements as well as our internal customers including Design Engineering, Stress Engineering, Supply Chain and Production.NORDAM has several customers in the Aerospace and Defense industry, including Boeing, Airbus, Gulfstream, Dassault Aerospace, GE Aerospace, Prat & Whitney, Bombardier, Northrop Grumman and Lockheed Martin. I was involved in providing technical support during contract and proposal meeting for several programs for the NORDAM Manufacturing Group. With my support and the support of my team NORDAM was awarded 4 new programs.I am a true believer that a successful company is based on their ability to find and develop successful engaged and inspired people, all working to achieve the same goal. Success. Specialties: Tooling for composites industry. Composite part manufacturing. Lean and Six Sigma. Management of technical and non-technical groups. DOE and problem solving. Materials and Process development.

Steven Ell's Current Company Details
Aerospace Composites Solutions

Aerospace Composites Solutions

View
Director of Engineering
404 W Morrison St, Morgantown,Kentucky 42261,United States
Website:
composites.aero
Employees:
14
Steven Ell Work Experience Details
  • Aerospace Composites Solutions
    Director Of Engineering
    Aerospace Composites Solutions Jul 2017 - Present
  • Genpact
    Principal Consultant
    Genpact Aug 2016 - Jun 2017
    New York, Ny, Us
    Utilized my skills in Manufacturing, Composites, and Operations to assist our customers in resolving production and operations issues. Worked with Spirit Aerosystems to evaluate a problem with dimensional stability on a series of composite parts. Through process walks and data analysis it was determined that the tool stream and cure method were contributing to the unstable dimensional conditions. Recommend a more through dimensional study of the SQRTM process to see if parameters in the cure cycle could be controlled to improve dimensional stability. Worked with GE Rotating Machines in Rugby, UK to improve visibility and business practices that were contributing to cost erosion. Provided metrics and process guidance for WAR Room meetings. Evaluated procedures from Bid and Proposal to Engineering release, Engineering Change Orders practices and manufacturing for potential impact to cost erosion worked with RMR team to rewrite procedures eliminating procedural causes of erosion.
  • Nordam
    M&P Engineering Manager
    Nordam Jan 2011 - Jun 2016
    Tulsa, Ok, Us
    Manage a group of up to 16 Material and Process Engineers at two NORDAM divisions. Nacelle and Thrust Reverser and Interior and Structure Divisions. Rebuilt the M&P Engineering Group at the INS division by finding and hiring a very diverse group of Engineering talent to cover the wide variety of products produced at INS. Added additional M&P staff to the NTR division to help achieve and support company and customer goals. Worked closely with NORDAM customers including Gulfstream, Pratt and Whitney, General Electric, Dassault, Cessna, Bombardier, Boeing, Airbus and Northrup Grumman, to meet their program goals and objectives. Work closely with the production floor to improve processing and reduce production issues.Skilled in a wide variety of composite manufacturing materials and techniques. Including hand lay-up, Automated Fiber Placement, and Compression Molding. Experience with Autoclave and Out-of-Autoclave materials and manufacturing processes. Experienced in several forms of Non-Destructive Inspection of composite materials and components including X-Ray, C-Scan, A-Scan, Thermography, and air coupled low frequency flaw detection. Worded closely with Supply Chain to qualify material suppliers to deliver product to NORDAM specifications. Including trips to China to find aramid core suppliers with lower cost and higher structural properties while providing better quality. Perform testing on materials and products to establish FAA allowable strengths for use on aircraft structures.
  • Cirrus Aircraft Company
    Manager Manufacturing Engineering & Production
    Cirrus Aircraft Company Apr 2009 - Feb 2011
    Duluth, Mn, Us
    Manage the production and Engineering groups to meet production and coporate goals.Instermental in the launch of new products and processes. Working closely with the Advanced Development Group in the design and development of the SF50 VLJ program.Managing the Lean activities to help in the reduction of costs and waste.
  • Cirrus Aircraft Company
    Associate Director Of Manufacturing Engineering
    Cirrus Aircraft Company Jan 2008 - Apr 2009
    Duluth, Mn, Us
    Directed Engineering and Support staff activites to align with company directives. Set and maintained budgets for departments. Evaluated new products and implimented tooling and processes to build them. Used Lean Techniques to improve flow and reduce costs in production. Set department goals and objectives to align with company directives.Created a quoting process for out of house customers. Introduced new products and processes to meet the requirement of out of house customers.Directed the prototype build process for the SF50 VLJ composite parts. Working with program designers to develope the first certified aircraft.
  • Cirrus Aircraft Company
    Manager Manufacturing Engineering
    Cirrus Aircraft Company Nov 2003 - Jan 2008
    Duluth, Mn, Us
    Manage activities of Manufacturing Engineering and tooling departments at Cirrus Design Coporation in Grand Forks, ND. Grand Forks produces the composite parts for the Cirrus SR20 & SR22 line of single engine aircraft. Implementation of new processes, lean activites, scrap reduction, new product development and introduction, tooling acquisition and improvements.Set and maintained department budget. Assisted in product costing and quoting of external product activities.
  • Cirrus Aircraft Company
    Manufacturing Engineer
    Cirrus Aircraft Company Nov 2001 - Nov 2003
    Duluth, Mn, Us
    Assisted in the development of processes and tooling to achieve increased production rates of composite parts for the SR20 and SR22 line of Cirrus aircraft. Achieved rate increases from 1 aircraft per day to 4 aircraft per day with maximum output close to 20 aircraft per week.Imporved the composite tooling to reduce scrap and increase production. Developed cleaning procedures to reduce scrap.
  • Wurth Electronics Midcom
    Senior Manufacturing/Automation Engineer
    Wurth Electronics Midcom Sep 1994 - Nov 2001
    Watertown, Sd, Us
    Midcom Inc. is a producer of transformers for the telecommunication industry. Utilizing cellular manufacturing techniques Midcom produced upward of 300,000 transformers per week from it's Aberdeen, SD facility.As a Manufacturing Engineer I improved the day to day processes to improve productivity, implemented new products and manufacturing cells, controled plant floor lay-out, evaluated and reduced manufacturing scrap. Became involved with Injection Molding, Laser Welding, Vacuum Potting, CNC Programming, Electrical Testing, BABT and UL electronic approvals, ISO 9000 certification, developed software for production monitoring.As an Automation Engineer I desigend and installed automation in the manufacturing cells. Skilled in the use of SolidWorks I designed and developed several injection molds for new products.Installed equipment and provided training to our Obregone, Mexico facility.
  • Century Electric Incorporated
    Apprentice Electrician
    Century Electric Incorporated Dec 1989 - Sep 1994
    Electrical Construction and electrical service work.

Steven Ell Skills

Lean Manufacturing Manufacturing Engineering Six Sigma Aerospace Composites Engineering Manufacturing Engineering Management Process Improvement Product Development Continuous Improvement Root Cause Analysis Aircraft Program Management Machine Tools Injection Molding Process Engineering Solidworks 5s Kaizen Materials Aviation Business Process Improvement Value Stream Mapping Microsoft Office Microsoft Project Visual Basic Influence Others

Steven Ell Education Details

  • University Of North Dakota
    University Of North Dakota
    Mechanical Engineering

Frequently Asked Questions about Steven Ell

What company does Steven Ell work for?

Steven Ell works for Aerospace Composites Solutions

What is Steven Ell's role at the current company?

Steven Ell's current role is Director of Engineering.

What is Steven Ell's email address?

Steven Ell's email address is st****@****cox.net

What schools did Steven Ell attend?

Steven Ell attended University Of North Dakota.

What are some of Steven Ell's interests?

Steven Ell has interest in Tae Kwon Do Instructor, Six Sigma, Composite Processing Technology, Lean Manufacturing, Composites, Hunting, Fishing, Tooling Design And Development.

What skills is Steven Ell known for?

Steven Ell has skills like Lean Manufacturing, Manufacturing Engineering, Six Sigma, Aerospace, Composites, Engineering, Manufacturing, Engineering Management, Process Improvement, Product Development, Continuous Improvement, Root Cause Analysis.

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