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Professional Experience: 9+ Years of experience in Medical Device manufacturing Industry.Currently Working as a Engineering Manager(Projects) at Abbott. Previously worked as Staff Component Engineer at Johnson and Johnson Medtech. Prior to that worked as Process Development Engineer In Abbott Laboratories.As a Process development engineer, I was responsible for establishing processes based on product specifications.Manage programs in compliance with FDA and ISO quality control requirements (i.e. Design Control, Process validation etc.).My role includes working individually and cross-functionally to lead process development of complex technologies on new products, rapid prototyping execution, and ensure efficient and effective transfer of product into production. I have good experience in developing processes for critical medical devices and validating the process to ensure the product design requirement. Major skills job functions are to understand product design requirements, developing process by conducting critical testings,experiments(i.e Design of Experiments(DOE)),analyzing the results statistically using software such as Minitab and Design expert, understand and apply risk assessment tools such as(PFMEA, hazard analysis).developing fixtures and tooling using CAD and simulation soft wares. finding new processes, conducting experiments, collecting data, interpreting existing data analyzing the results, defining process parameters, qualifying equipment(i.e installation Qualification), writing technical reports and IQ protocols, IQ reports. developing inspection procedures and validate test methods(i.e. test method validation using Guage R&R method). Also,process validation( i.e. OQ and PQ), writing final manufacturing process, train and certify operators and technicians.
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Engineering ManagerAbbott Jun 2023 - PresentAbbott Park, Illinois, Us -
Staff Manufacturing EngineerJohnson & Johnson Oct 2021 - Jul 2023New Brunswick, Nj, Us -
Senior Process Development EngineerAbbott Dec 2019 - Oct 2021Abbott Park, Illinois, Us -
Process Development EngineerAbbott Jan 2016 - Dec 2019Abbott Park, Illinois, Us -
Process Development Engineer IiSt. Jude Medical Feb 2016 - Feb 2017St. Paul, Minnesota, UsSuccessfully completed transfer and Phase 1 validation of PHP Heartpump device manufacturing process line from Sunnyvale, CA to Minnesota. Authored and executed process validations (IQs/OQs/PQs) Authored technical reports, Equipment, Material Specifications, Manufacturing procedures, routings and shop floor paper works. Conducting process capability studies, and time studies to improve processes. Working closely with R&D, Quality and Regulatory functional groups to implement and validate new improved processes methods. Working closely with automation and design to develop and build electromechanical mold rolling and mold expanding machine to reduce process time and product variability thereby increasing yield by 18%. Conducted Gage R&R study to validate test methods like: radial force tester for Heart pump steralloy Impellers, Drop gauge for thickness measurement. OD and alignment measuring laser optical machine and flexbar. Planned and executed DOE to improve Impeller curing procedure and reduced the process cycle time by 65% with 10% increase in yield. Assist Quality engineer to evaluate PFMEA. Designed self- aligning tooling fixture using Solidworks for Impeller shaft alignment which reduced process time by 10%. Set up SPC charts using Infinity QS Proficient software for process characterization and monitoring process capability. Train, certify and provide technical support to the technicians and operators for the process. Create and approve change requests on PDM Windchill. -
Manufacturing EngineerBoston Scientific Sep 2015 - Feb 2016Marlborough, Ma, Us• Identified and troubleshoot process, material, or equipment problems to minimize down time and increase process yields.• Created change requests in PDM windchill for release. • Requested change work orders and co coordinating with the maintenance to resolve equipment issues.• Created, implement and maintain equipment release documentation within Computerized Maintenance Management System (CMMS - Primo).• Assisted Quality engineering execute NCMR and rework batches. • Ordered, installed, and qualified new equipment.• Assisted line transfer equipment Installation qualification process.• Strong knowledge of manufacturing processes (Electropolishing, Heat expansion, Laser cutting, chemical handling/changing).• Ensured PM/CM activities completed and documented as required and on schedule.• Worked closely with Process Development to bring new products into production. • Trained and provided technical support and direction to product builders and other technicians. -
Research Team LeadUniversity Of St. Thomas Jan 2015 - Dec 2015St. Paul, Minnesota, Us• Developed and designed a syrup processing equipment to concentrate Sorghum juice• Planned and scheduled the project the project tasks in MS Projects.• Met syrup equipment manufacturers to learn and implement the system in building the prototype.• Prepared preliminary reports and presented to customer.• Designed the preliminary concepts in Solidworks and executed the supporting analysis in Ansys./CFX/Structural analysis. -
Senior Officer( Manufacturing Project Engineer)Tata Steel Mar 2011 - Aug 2014Mumbai, Maharashtra, In• Designed and fabricated heavy equipment used in steel, power and railway industry. • Worked for a year with the product design team and prepared part and Assembly manufacturing drawings on Solidworks for EOT crane.• Interpreted detailed AutoCAD Drawings/blue prints to understand the machining operations.• Fabricated, assembled, installed and qualified the heavy equipment like EOT cranes, coal conveyor rollers, to meet the engineering specifications and customer requirements.• Created shop floor paper works, BOM’s, routings for the process.• Authored Manufacturing procedures, equipment specifications and material specifications.• Planned and scheduled mechanical project in MS project.• Assigned resources and costs to the tasks in the project.• Drafted shortfall analysis reports w.r.t. to budget Vs. Actual.• Conducted DOE’s for process yield improvements.• Implemented SPC charts to process variation and control process capability. • Worked closely with the suppliers and helped resolve any process issue.• Developed new ideas and worked closely with automation design to build the machines thereby reducing process time and product variability. • Apply knowledge of CAPA to improve Manufacturing Procedures.• Actively participated in Kaizan events thereby reducing process waste by 25%. • Addressed major production problems, ensuring optimum manufacturing methods and Techniques.• Implemented Kanban, 5S, and Lean Principles and participated in Cost improvement programs. -
Assistant EngineerLarsen & Toubro Limited Jul 2010 - Feb 2011Mumbai, Maharashtra, In• Collecting preliminary details to start the project with basic resources requirements like manpower, machinery & money• Creating cost to complete report, MIS and cash flow reports and updating the status of project to the Project Manager• Assuring all data to be entered in the SAP are properly & regularly fed into the system• Creating project work plan and budgets – annually/monthly/daily in consultation with Project Head and with the approval of Project Manager• Handling daily reports like progress, weekly & monthly for close monitoring & expediting of progress• Drafting shortfall analysis reports w.r.t. to budget Vs. Actual.
Subash Singh Skills
Subash Singh Education Details
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University Of St. ThomasMechanical Engineering -
Visvesvaraya Technological UniversityMechanical Engineering -
University Of St. ThomasMaster Of Science
Frequently Asked Questions about Subash Singh
What company does Subash Singh work for?
Subash Singh works for Abbott
What is Subash Singh's role at the current company?
Subash Singh's current role is Engineering Manager at Abbott.
What is Subash Singh's email address?
Subash Singh's email address is su****@****jnj.com
What schools did Subash Singh attend?
Subash Singh attended University Of St. Thomas, Visvesvaraya Technological University, University Of St. Thomas.
What are some of Subash Singh's interests?
Subash Singh has interest in Travelling, Manufacturing Process Management, New Technology, Planning.
What skills is Subash Singh known for?
Subash Singh has skills like Microsoft Office, Solidworks, Autocad, Ptc Creo, Project Management, Ansys, Project Planning, Six Sigma, Pro Engineer, Billing Systems, Verification And Validation, Design Of Experiments.
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