Adan Castillo

Adan Castillo Email and Phone Number

Process Engineer & Operations Leader | 20+ Years Driving Efficiency & Continuous Improvement in Food & Beverage Manufacturing @ zee company
Chicago, IL, US
Adan Castillo's Location
Chicago, Illinois, United States, United States
Adan Castillo's Contact Details
About Adan Castillo

With over 20 years of diverse experience in the food and beverage industry, I specialize in process engineering, operations management, and continuous improvement. My career has spanned roles such as Engineering Consultant, Sanitation Manager, and Plant Manager, where I’ve collaborated with some of the largest companies including Coca-Cola, Chipotle, McDonald's, Mondelez, and Atkins. Early in my career, I also worked with industry giants like DuPont and Dow Chemical, applying my expertise to a variety of manufacturing environments, from FDA to USDA-regulated facilities.My passion lies in driving operational efficiency, reducing costs, and improving overall production processes. Whether implementing centerlining techniques to optimize production lines, reducing changeover times by 83%, or identifying nearly $700K in annual production losses, I thrive on developing strategies that yield tangible, measurable improvements. I also have extensive experience managing high-performing teams, fostering cross-functional collaboration, and ensuring compliance with food safety regulations.As an independent Engineering Consultant, I’ve worked to bring streamlined solutions to complex production challenges, focusing on yield improvement, cost control, and process optimization. I am continuously learning and adapting to the latest technologies and methodologies in manufacturing, always striving to enhance product quality and reliability.My goal is to leverage my technical skills, leadership experience, and passion for continuous improvement to help companies achieve their operational goals, optimize performance, and meet the ever-evolving demands of the industry.

Adan Castillo's Current Company Details
zee company

Zee Company

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Process Engineer & Operations Leader | 20+ Years Driving Efficiency & Continuous Improvement in Food & Beverage Manufacturing
Chicago, IL, US
Employees:
40
Adan Castillo Work Experience Details
  • Zee Company
    Zee Company
    Chicago, Il, Us
  • Self-Employed
    Engineering Consultant
    Self-Employed Apr 2024 - Present
    • Designed and implemented a Centerline Standard based on efficiency and loss data, improving process consistency on a production line in a food production facility.• Enhanced production efficiency by creating visual controls such as centerline markings and go/no-go gauges, streamlining adjustments for maximum performance.• Trained employees on centerline processes through One-Point-Lessons (OPLs), contributing to higher operational standards.
  • Alexis Rivera State Farm Agency
    Business Lines Specialist
    Alexis Rivera State Farm Agency Jul 2023 - Apr 2024
  • Osi Group
    Sanitation Manager
    Osi Group Jan 2022 - Jun 2023
    Managed and optimized sanitation processes to ensure equipment was sanitized for production, contributing to higher production reliability and regulatory compliance.• Reduced operational costs, cutting chemical costs by 16.67% and payroll expenses by 25% through efficient budget tracking and process improvements.• Led troubleshooting efforts and analyzed sanitation procedures to resolve production bottlenecks, increasing process flow efficiency.• Conducted regular Sanitation Verification Presentations on financials, inventory, and workforce utilization to drive continuous improvement.
  • Self-Employed
    Engineering Consultant
    Self-Employed Apr 2021 - Aug 2021
    • Conducted a comprehensive yield analysis of a food production line, identifying $683,748 in total losses, including rework and material feed issues.• Created detailed process maps for material inflow, waste streams, and production rates, identifying bottlenecks and inefficiencies for corrective action.
  • Coca-Cola Refreshments
    Manufacturing Supervisor
    Coca-Cola Refreshments May 2016 - Aug 2017
    • Managed production, quality control, and sanitation for five high-speed bottling lines, coordinating across shifts to meet production targets and ensure quality control.• Implemented Single-Minute Exchange of Die (SMED) to reduce changeover times by 83%, significantly improving line uptime and increasing productivity.• Created tier meetings and cross-functional collaborations to optimize labor utilization and improve production flow across all bottling lines.

Adan Castillo Education Details

  • University Of Illinois Urbana-Champaign
    University Of Illinois Urbana-Champaign
    Materials Science And Engineering
  • Lane Tech
    Lane Tech

Frequently Asked Questions about Adan Castillo

What company does Adan Castillo work for?

Adan Castillo works for Zee Company

What is Adan Castillo's role at the current company?

Adan Castillo's current role is Process Engineer & Operations Leader | 20+ Years Driving Efficiency & Continuous Improvement in Food & Beverage Manufacturing.

What is Adan Castillo's email address?

Adan Castillo's email address is ad****@****ail.com

What is Adan Castillo's direct phone number?

Adan Castillo's direct phone number is +121777*****

What schools did Adan Castillo attend?

Adan Castillo attended University Of Illinois Urbana-Champaign, Lane Tech.

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