Sudhakara C J Email & Phone Number

Germany

Barcelona, Catalonia, Spain

Dubai, United Arab Emirates

• Extensive experience in Overhauling, Service, Testing and Certification of All brands Hydraulic pumps and Hydraulic Motors, Manifold blocks, All types of valves. Troubleshooting of numerous type equipment open loop and closed loop hyd circuits• All types Erection, commissioning of design and built hydraulic power pack with certification.• Overhauled, refurbished Oil and gas equipment of drilling rog flat farm.• Executed projects of new pipeline fabrication, installation, flushing, filtration, pressure testing• Worked in vessels in UAE and surrounding countries to execute in at-sea ship trials, technical intervention.• Overhauling and trouble shooting, regular service of maritime cranes, Ship/Rig Cranes and Offshore Cranes.• Facilitated our service team with equipment, instruments, tools, PPE, consumables, drawings and manuals.• Implemented technical support interface 24h/7 for remote Operation, maintenance, remote troubleshooting.• First point of contact for all technical or operational issues raised by customer and working as voice of customer back into internal engineering and quality department and delivered reliable and quality services.• Ensured global reliability strategies, risk assessment measures are integrated in our custom-built machines.• Prepared cost sheet and quotations/pricing for job enquiries to overhaul, refurbishment, retrofit jobs by considering accurate cost estimation for all spares, consumables, man-hours, transport expenditures.• Project take off by expediting as per terms and conditions of PO.• Managed the project execution from purchase order award until completion and proper delivery to clients.• Updated job progress to customer through daily service report, on site meeting’s MOM mail communications.• Ensured documentation of commissioning, tests reports, as built documents, O&M manuals, modifications, PM documents are recorded in a timely and accurate manner, precise communication and adhered to safety.

Abu Dhabi, United Arab Emirates

• Implemented CMMS (Computerized Maintenance Management System) for maintenance execution for a Green field project plant.• Executed Reliability centered maintenance with continues improvement and safety preventive actions.• Implemented set up of maintenance site team and workshop with professional tools and machineries.• Attended call outs and rectified hydraulics & major critical problems to minimize the shift downtime.• Formed 5S team & implemented 5S, Best housekeeping practices, 5S Audit, action plan to sustain 5S.• Maintained hazardless safe working environment by complying safety rule, OSHA, LOTO and PPE.• Prepared plant Key performance Indicator (KPI) reports, monthly and continuous improvement reports.Projects work experience in TALEX - Green Field Project1. Installation and Commissioning of 25 MN & 35 MN capacity hydraulic press manufactured by PRESEZZI, Italy in 2016.2. Installation and Commissioning of Log Heating Furnace supplied by TURLA , Italy in 2016.3. Installation and Commissioning of Downstream Handling equipment supplied by OMAV Italy in 20164. Installation and Commissioning of Internal logistics care and Central Logistic Cranes for Fully Automatic Handing of profile baskets supplied by PROFILE AUTOMATION, Italy in 20165. Installation and Commissioning of Automatic Basket Storage and Retrieval System supplied by PROFILE AUTOMATION, Italy in 20176. Installation and Commissioning of Automatic Dies Storage and Retrieval System supplied by PROFILE AUTOMATION, Italy in 20177. Installation & Commissioning of POWDER COATING plant supplied by TRANSMETTAL, Italy in 2017.8. Installation & Commissioning of Short and Long ANODIZNG plant supplied by CIZART Italy in 2017.9. Installation & Commissioning of Effluent water treatment plant supplied by CIE, Italy in 2017.10. Installation & Commissioning of Cast House Melting, Holding furnace 25-MT capacity manufactured by HERTWICH, Germany in 2016

Bengaluru - India

The largest Aluminium extrusion company in India with 15 Hydraulic presses in total from 3 plants.120000 metric tons capacity/ annum.• Planned and executed preventive maintenance for extrusion press, cast house, packing, utilities, and cranes.• Optimized extrusion presses hydraulics to utilize full potential to reduce dead cycle time to increase output. • Ensured continuous operations with least maintenance downtime and optimized maintenance cost.• Reviewed root cause analysis of failures and recommend changes in design, tolerance, and methods.• Formed kaizen team & worked with team to fix repeated problems permanently with best possible solution• Executed annual service of main spare parts of hydraulic, pneumatic valve, pumps, cylinders, power packs.• Prepared standard maintenance procedure (SMP) which included list of tools, consumable, equipment, hours, safety precautions to execute in spares part service, refurbishment,LIST OF PROJECTS WORKED IN JINDAL ALUMINIUM LTD1. Erection, commissioning of New Press Line 18 MN capacity manufactured by SMS MEER, Germany in 2015.2. Erection, commissioning, of New 2 Press Line 11 MN manufactured by MINSHENG, China in 2015.3. Erection, commissioning, 18 MN capacity press manufactured by UBE MACHINARY, Japan in 2011.PROJECTS WORK – ROLES AND RESPONSIBIITIES IN JINDAL ALUMINIUM LTD• Visited to CHINA for Factory Acceptance Test of press equipment at OEM plant prior to shipment.• Review of press foundation drawings, specification, utility connections, and erection arrangements.• Follow up the shipment status with supplier, BOM verification, and safe transfer arrangement to site.• Project schedule and progress monitor and updation of the master project schedule to relevant teams.• Arranged resources to OEM team to well execute the project, leads to least installation, startup time.• Inspected and ensured all the new equipment is as per our ordered desired quality and safety standard.

Bahrain- Gulf Cooperation Council

Duties and responsibilities executed: Responded to service calls from all department breakdowns for trouble shoot, and corrective maintenance. Extrusion press Alignment check and do of Main ram – Container – Die holder at regular intervals. Periodic execution of Non-Destructive Testing of major parts of extrusion presses and other equipment. Performed workshop bench work for inspection, tear down and refurbishment and preserve spare parts. Diagnosed malfunctions of hydraulics, pneumatic, electromechanical, and combustion control system. Fabricated replacement parts, machine guards using m/c shop instruments and equipment, machining, and welding. Tear down, repair, and replace faulty device/parts such as gear reducers, pumps, valves. Maintenance of forklifts, loaders, Manual & electric driven pallets & Die shop, and logistic equipmentSKILLS AND ABILITIES ACCOMPLISHED AS TECHNICIAN. Hands on experience in use of hand tools, power tools, welding, cutting by gas torch, cutting tools. Capable to use precision measuring instruments, gauges and testing and calibration equipment  Able to work safely in environment such as loud noise, risk of electrical shock, work at height. Able to operate engine lathe to machining, grind, turn machine parts, to dimensional specifications.PROJECTS WORK EXPERIENCE IN BALEXCO, Bahrain1. Installation and commissioning of 28 MN-9" Billet press manufactured by GIA CLECIM, Spain in 2012.2. Installation and Commissioning of new Anodizing plant, manufactured by MONTY ENGINEERING, Italy in 2013.3. Hydraulics Revamping of SMS made 28 MN press with new Hydraulic system and PLC, replacement of Billet loader, Log shear, Upgradation by new Automatic basket stacker and transporter manufactured by KAUTEC SOLUTIONS, Spain in 2013.4. Upgradation of 18 MN Tecalex Press line by installation New Puller, Automatic basket stacker and Automatic basket transporter system manufactured by KAUTEC SOLUTIONS, Spain in 2014.

Bengaluru - India

Bengaluru - India

Final year Engineering graduation Project • Studied and designed the assembly line and elements of fuel injection pump of diesel engine • Increased efficiency, improved quality and reduced costs by effectively implementing the Bosch Production System (BPS) for the assembly line.

Bachelor Of Engineering - Be, Mechanical Engineering

Diploma, Mechanical Engineering