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PROVEN ENGINEERING LEADER WITH MANAGEMENT EXPERIENCE IN GLOBAL MANUFACTURING OPERATIONS- Recognized for outstanding accomplishments in Manufacturing, Operations, Product Development and Materials Engineering. - Expert in Lean / Six Sigma with 15+ years of cross-functional expertise in operational excellence, improving productivity and implementing continuous improvement strategies for Fortune 100 corporations.- Highly flexible team builder with strong engineering background who contributes strategic direction, bridges the technical to commercial gap and increases profitability. - Implemented lean enterprise strategy for global and multi-site operations.- Led new product introduction programs with a focus on innovation for product and manufacturing processes.- International work experience - leading & managing global high performing teams.Areas of Expertise:Project Leadership | Operations Strategy | Lean ManufacturingFactory Start-up | Global Multi-Site ManufacturingProduct Development | New Product Launch | R&D Program Innovation Continuous Improvement | Operational Excellence Six Sigma | Statistical Analysis | Quality SystemsMaterial Engineering - Polymer / CompositesMaterial Testing | Material CharacterizationManufacturing Processes:Injection Molding | Extrusion | Blown FilmComposite Manufacturing | Assembly Industries:Aerospace | Automotive | Heavy Equipment | Agriculture | Irrigation
Manufacturing Engineering Consultant
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Manufacturing Engineering ConsultantLos Angeles, Ca, Us
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PrincipalManufacturing Engineering Consultant Sep 2018 - PresentSpecializing in Manufacturing Engineering, Operational Excellence, Lean Six Sigma, Continuous Improvement, Polymer & Composites Engineering, Scientific Molding.
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Process Improvement LeaderDover Corporation May 2019 - Oct 2024Downers Grove, Illinois, UsResponsible to lead and manage plastic injection molded parts. Working with supply chain to drive process efficiency and cost optimization. -
Lean Manufacturing And Ci ConsultantAvcorp Industries Dec 2018 - May 2019Delta, Bc, CaAvcorp manufactures large complex composite aerostructures for leading aircraft OEM - commercial and defenseResponsible for improving operational efficiency and throughput by deployment of single piece flow manufacturing and leading continuous improvement and kaizen events. -
Engineering Group Manager - Manufacturing TechnologyRain Bird Corporation Feb 2017 - Aug 2018Azusa, California, Us- Responsible for New Product Development (NPD) and New Product Introduction (NPI) to drive innovative manufacturing solutions for precision irrigation product line.• Led team of 5 engineers to implement customized process and manufacturing solutions for an innovative new product technology of low cost single piece emitter; delivered products for field testing in 18 months.• Responsible for R&D extrusion line with improvements in safety /5S score and deployed process improvements to improve productivity.• Recognized for outstanding contribution in resolving a major quality failure on Rain Bird’s first high speed extrusion line for savings over $250K.• Implemented advanced material testing and characterization capability in six months that resulted in development and qualification of alternate materials & additives to reduce material cost by 10%.• Receipent of 2018 engineering award to develop testing and manufacturing process to identify alternate resins used in extrusion. -
Manufacturing Engineering Lead - Product DevelopmentJohn Deere Jun 2014 - Jan 2017Moline, Il, Us• Directs manufacturing engineering for Ag equipments generating $5.7+ billion in annual revenues and ROI of 20%. Defines and executes manufacturing engineering strategies, economic analysis and manufacturing feasibility.• Manages an annual budget of $10+ million and lead a cross-fuctional team of 12 which deliver global program goals to meet schedule, budget, safety, quality, delivery & productivity for launch of new products.• Leads team for Design for Manufacturing, PFMEA to meet design & manufacturing requirements.• Attended John Deere Manufacturing Engineering Leadership University – reserved for high performing manufacturing and operations personnel. -
Global Manufacturing ManagerJohn Deere Jan 2009 - May 2014Moline, Il, Us• Led team of 6 engineers for all global manufacturing engineering activities for the $300+ million Deere precision irrigation unit including lean manufacturing and quality processes.• Integrated the manufacturing engineering functions of 3 newly acquired business in precision irrigation with 11 existing manufacturing facilities in the US, Europe, S. America, Australia & Israel.• Led team’s negotiations and collaboration in the co-development of a 40,000 sq. m. shared manufacturing facility in China with 3 other John Deere divisions which became the mode for future John Deere shared manufacturing facilties.• Achieved $20 million cost avoidance by introducing lean manufacturing processes including productivity improvements, process standardization & best practices.• Implemented a global standardized data collection/ERP system, evaluated operations and equipment, implemented changes and initiated design modifications, new technology based solutions and training.
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Dps (Lean Manufacturing) ManagerJohn Deere Aug 2007 - Dec 2008Moline, Il, Us• Accomplished 17% productivity increase, reduced inventory by 27%, lead time by 25% and labor costs by 23% by incorporating lean manufacturing processes into a German consumer products manufacturing facility.• Gained John Deere’s lean manufacturing (DPS) certification in 18 months and introduced continuous improvement strategies including Kaizen, 5S, VSM, FMEA, DOE and Quality Tools and Material Flow Analysis.- Experience in leading and deploying Six Sigma projects.- Recognition from Deere leadership for outstanding results.
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Senior EngineerJohn Deere Jul 2001 - Aug 2007Moline, Il, Us• Led supplier improvement team which introduced and deployed scientific injection molding process to 25 suppliers globally ($28 million annually) reducing cycle time by 10% and waste by 5%.• Provided a high-level of expertise in polymer engineering to successfully transfer new products from design and product development to manufacturing.• Provide leadership in material (polymer/composite) testing lab.
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Process EngineerRobert Bosch Mar 1996 - Jun 2001Farmington Hills, Mi, Us- Provided lead engineering support for advance processing, part design and material testing /analysis for manufacturing of injection molded parts.- Use of instrumented process control (cavity pressure control/decouple molding) for processing of polymers into finished products through injection molding process.- Project leader for implementation of a cost reduction program with Ford for alternate polymer materials and post consumer recycled material that involved process/design trials with component testing per Ford’s specifications. - Project leader for implementation of $1.5 million automated work cell for GM products that involved cross-functional team and included optimizing the design of the product for manufacturing. -
Process EngineerKalfact Plastics Nov 1994 - Feb 1996- Process control and scientific molding (use of cavity pressure and RJG technology) of injection molded parts and co-injection (two materials) molded parts for automotive customers.- Responsible for overall training to the molding workforce.- Conduct mold trials, process optimization, recommend improvements for manufacturing of molded parts.
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R&D EngineerSomos Gmbh May 1990 - Jun 1991- Reported to the quality director at Europe’s largest manufacturer of dehumidified dryers and auxiliary equipments for plastic industry.- Held development responsibilities for automating and improving the drying process for various engineering thermoplastics as PC, PET, Nylon etc.
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Engineering TraineeFranz Jantsch Gmbh Nov 1989 - Apr 1990- Process engineering of injection molded parts and co-injection (two materials) molded parts- Responsibilities included shop floor processing, troubleshooting, process optimization and quality control of precision injection molded thermoplastic parts.
Sudip Ghosh Skills
Sudip Ghosh Education Details
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The University Of Iowa Tippie College Of BusinessMba -
The University Of AkronPolymer Engineering
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Technical University Of BudapestChemical Engineering
Frequently Asked Questions about Sudip Ghosh
What company does Sudip Ghosh work for?
Sudip Ghosh works for Manufacturing Engineering Consultant
What is Sudip Ghosh's role at the current company?
Sudip Ghosh's current role is Engineering Leader with Global Manufacturing Operations Experience.
What is Sudip Ghosh's email address?
Sudip Ghosh's email address is su****@****ail.com
What is Sudip Ghosh's direct phone number?
Sudip Ghosh's direct phone number is (515) 535*****
What schools did Sudip Ghosh attend?
Sudip Ghosh attended The University Of Iowa Tippie College Of Business, The University Of Akron, Technical University Of Budapest.
What skills is Sudip Ghosh known for?
Sudip Ghosh has skills like Lean Manufacturing, Manufacturing, Six Sigma, Manufacturing Engineering, Continuous Improvement, Kaizen, Product Development, Process Improvement, Injection Molding, Fmea, 5s, Value Stream Mapping.
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