Sugan Kumar Email & Phone Number

Kuppam

• Working as a Co-ordinator Production. • Leading production operations and taking care of UHT lines.• Planning day to day production to achieve daily production target.• Monitoring and ensuring good running of pasteurizer, separator, and steriliser and filling machine.• Ensuring GMP and Cleanliness in process and production areas.• Monitoring and controlling Material Consumption and Variation (MCV) to minimize the losses.• Initiating, implementing and controlling written manufacturing and processing procedures• Monitoring CCP and OPRP parameters in the process and filling area.• Planning daily manpower for the shift and Manpower deploying.• Planning milk tanker availability with procurement team to eliminate production delays due to lack of milk availability.• Conducting safety awareness meetings – Tool Box Talk for all partners.• Monitoring MPS – Milk Procurement System entries by securities in Main Gate.• Ensuring the Product Parameters like Fat, SNF, and Homogeniser Efficiency as per customer expectations.• Verifying all process, filling and online records.

Erode, Tamil Nadu, India

Leading production operations of Beverages, Milkshakes in Tetrapak and UHT pouch packing machines.Spearheading production planning activities & improving the existing process.Ensuring plant safety and occupational safety of the employees.Involving in production planning and achieve 100% production compliance.Preparing skill matrix of the operators and introducing multi skilling between operators.Trouble shooting and solving technical problems.Preserving discipline according to safety rules.To prepare breakdown analysis and do root cause of it and eliminate the same.

Madurai Area, India

Manna Foods is an equity unit of Britannia Industries. Manna is a second largest manufacturer of biscuits for Britannia. The total production capacity is 150 MT per day. Ensuring 100% SOP adherence in Manufacturing & Preparation area & Responsible for overall management of the shop floor during the assigned shift. Responsible for Shift Outputs, PVA & MCV.Production responsibilities including supervising employees in the plant and planning and assigning work, implementing policies/procedures and recommending improvements in production methods/equipment/working conditions.Keep workforce motivated so as to ensure high level of quality consciousness, team spirit, and optimum utilization of spares. Participating in Q Next activities like workshop for eliminating Defectives & Generating kaizens to eliminate the Break Down timings & Achieve continuous improvement in quality and efficiency with respect to the operations.Coordinating with Quality team to eliminate the NC's in Fortnight SOP Adherence & FBC Audit.Giving training to 200 to 250 workers regarding Personal Safety, Food Safety on a weekly basis to create GHP in industry. Responsible for GMP and GHK in Process area. Responsible for manufacturing products with 6 QNN parameters with Zero accidents. Monitoring the employees usage of PPE as per HACCP/GMP requirements

Chennai Area, India

Worked as a QA-Analyst in Parle Agro,handled 3 tetrapak lines (2 TBA,1 TCA). Monitored beverage quality parameters like brix,acidity,pH,Colour,AOT, controlled entire processing of sterilizer operations and monitoring the temperature records of sterilizer.Also monitored CIP of sterilizer and tetrapak filling machines. Co-ordinated for documentation for ISO 22000 certification.

Bachelor Of Technology (B.Tech.), Food Technology, First Class

Activities and Societies: Debate Team, NCC,

Hsc, Mathematics And Biology

Activities and Societies: Debate Team, Cricket Team