Senior Production Engineer - Ii
Current•Total 34.5 years of work experience in Ethylene plants (Ethane Cracker)- Operational Excellence & Process Safety Expertise. •Specialization in Ethylene Plant: Amine unit, cracking furnaces, quench and compressors technologies•Certified Six Sigma Black Belt Project Lead•Certified Professional Mentor Practitioner•Working with technology partners (Dow Chemicals), process licensors (Technip), EPC Contractor, OEM vendors (Elliott, Callidus, Zohn Zink, UOP, Worley Parson), Nalco-Ecolab, GE Betz-Suez etc. and other sub vendors. •Gap analysis and developing gap closure plans for Dow Loss Prevention Principle (LPP), Burner Management for Fired Heaters, Layer of Protection Analysis (LOPA)•Reactive Chemicals and Process Hazard Analysis (RCPHA)•Management of Change (MOC) - design review, pre startup safety review and approval •Leading Major Root Cause Investigations using Apollo Root Cause. Final Approver for all types of incident investigation reports.•Exploring and implementing new technologies for enhancement of efficiency and safety such as . new technologies for furnace convection section cleaning •Sulfur Recovery Unit performance/ontime improvement •Leading improvement projects for capacity creep, debottlenecking, and operational safety•Scoping technical & economic feasibility, reviewing project documents•Scoping warranty test run for new projects and conducting test run•Project coordination using systematic project methodology and quality gates.•Leading operations team and providing technical advisory, energy and cost optimization.•Facilitating special reviews, external audits (safety and ISO), external visitors•Developing annual budget & production plan and reviewing equipment maintenance strategy.•Preparing production and executive summary report for management.•Mentoring junior engineers and enhancing their technical knowledge•Identifying opportunities for operational and maintenance cost reduction
