Suleman Hasan K Email & Phone Number

Karāchi, Sindh, Pakistan

Currently working as a contact process engineer on the 1550 TPD crude Terephthalic Acid Purification plant.Major Highlights:-> Monitoring daily plant operations & optimizing process parameters using Aspen IP-21 software for stable performance.-> Identifying and implementing energy efficiency improvements, leading to reduced plant energy consumption and cost savings.-> Stewarding monthly variable cost calculations and optimization.-> Re-rating existing Plate & Frame HEX using Aspen EDR for saving 6TPH of condensate to be used as seal water, thereby saving demin water translating to $55k savings/yr.-> Designed proactive logic to detect condensate logging in the rotary steam tube dryer, enhancing reliability.-> Increased 0.5% recovery of solids by increasing SS content through nitrogen injection, resulting in savings of $72k/month.-> Conducting mass & energy balance of plant main vent header to assess feasibility for DMW recovery, resulting in annual savings of $15k.-> Engaged in plant safety audits and incident investigation reports to uphold safety standards and drive improvements.-> Optimizing and monitoring operation of Amafilter system for recovery of solids from waste streams.-> Strict adherence and optimization of product quality-> Played a pivotal role in the 2024 plant major overhaul, overseeing activities for purification plant.

Karāchi, Sindh, Pakistan

Involved in the technical analysis, design, installation, commissioning, and integration of over $20M process equipment in HTDC brownfield project to expand capacity and eliminate bottlenecks in the EDC/VCM plant.Documentation and Compliance: Participated in meetings, reviewed inter-discipline and vendor documents, and conducted 3D-model reviews to ensure regulatory compliance. Reviewed PFDs, P&IDs, simulation reports, datasheets, and equipment drawings.Safety Studies: Engaged in PHA, What-if, and HAZOP studies. Coordinated with the Process Technology Licensor (Comprimo) and engineering contractor (TCC). Reviewed FERA and dispersion modeling for safety protocols and risk mitigation.Pre-Startup Safety Reviews: Participated in PSSR for tie-ins and critical components. Prepared test packages and prioritized execution schedules for systematic project completion.Process Optimization: Engineered logic for vent streams to optimize feed ratio compensation. Participated in ESD testing and risk assessments for chlor-alkali plant capacity evaluation.Safety Compliance: Prepared Safety Critical Devices (SCD) list studies per API-751 and PSM guidelines. Conducted detailed P&ID reviews for process optimization.Technical Review: Utilized Aspen HYSYS and API-14E for OSBL tie-ins line sizing. Reviewed electrical heat tracing, MOC documents, datasheets, GA, project transmittals, and line lists. Ensured fireproofing compliance per API-2218 standards.System Evaluation: Assessed firefighting systems, including foam monitors and deluge valves. Proposed a cost-effective centrifugal pump system for condensate recovery. Conducted balances for N2, steam, and cooling water utilities.Turnaround and Training: Played a key role in the EDC-VCM plant's 2024 annual turnaround. Attended webinars on process safety, focusing on relief devices and PSM guidelines.This role requires collaboration and detailed process management to ensure operational excellence and safety compliance.

Karāchi, Sindh, Pakistan

• Involved in various contact process engineering assignments as a Graduate Process Engineer at the Vinyl Chloride Plant.• Conducted daily plant monitoring, showcasing proficiency in critical parameters assessment and optimization.• Developed a strong grasp of the Process Safety Management system, with a focus on process-related elements.• Fostered a safety-oriented culture by delivering weekly safety talks to colleagues.• Played a pivotal role in creating comprehensive semi-annual plant performance reports, providing valuable insights.• Gained practical experience in 2022 plant turnaround activities, including vessel inspections and major equipment evaluations.• Effectively managed TA charters, adhered to timelines, and coordinated with relevant interfaces.• Developed understanding of plant startup and shutdown procedures, during critical operational phases.• Evaluated a Kettle-type EDC vaporizer in a plugged tubes scenario using Aspen EDR software to refine process parameters.

Lahore, Punjab, Pakistan

Gained familiarity with various aspects during my internship, including plant layout design, utility sections supporting manufacturing processes (such as steam, electricity, water supply, fire safety, and protection systems), detailed line tracings of the factory's various sections, and the implementation of Occupational Safety and Health Protocols

Islamabad, Islāmābād, Pakistan

-WWF-Pakistan’s Digital Eco Internship Programme(5 weeks)-Digital Advocacy Campaign was done on category "Sustainable solutions to energy crisis" -We approached maximum people to raise awareness through social pages , surveys ,interviews, vlogs