Sultan S. Email & Phone Number

Knoxville, Tennessee, United States

Knoxville, Tennessee, United States

 Developed manufacturing process instructions (MPIs) and training for newly acquired machinery. Created preliminary process flow for new cell layout.

Deland, Florida

 Designed and produced precise 3D models and drawings, optimizing product manufacturing processes to reduce costs, improve quality, and maintain competitive edge in the industry.  Engineered specialized fixtures for welding and Electric Discharge Machine (EDM) cutting, ensuring consistent high quality. Managed and updated Product Data Management (PDM) database, facilitating seamless integration of engineering change notice (ECN) process with accurate documentation.  Approved Purchase Orders and Quotes aligning with project requirements and budgetary constraints to mitigate risks.  Expedited resolution of nonconformance issues in close collaboration with quality engineers, enhancing product quality and compliance and minimizing production delays. Administered and updated product information in the ERP system, including bill of materials (BOMs), optimizing inventory management, and ensuring accurate and up-to-date records for streamlined operations. Leveraged MES software, conducting in-depth analysis to pinpoint root causes of variances, and optimize labor and machine hours across manufacturing operations.  Provided vital support to the plant floor by identifying and resolving manufacturing/process issues, and implementing effective corrective actions for improved operations. Utilized Wire Electric Discharge Machine (EDM) programming techniques to drive precision in machining operations, thereby significantly reducing production time and costs while maintaining superior quality standards. Revamped manufacturing processes, authored Standard Operating Procedures (SOPs), and drove continuous improvement within AS9100 Quality standards, ensuring operational excellence and compliance.

Houston, Texas

 Crafted comprehensive work instructions for machining and billet extrusion processes, enhancing operational clarity, efficiency, and output quality consistency. Maximized tool lifespan by identifying minimum and maximum torque limits to reduce tool wear and replacement costs and improve productivity. Sourced and collaborated with reputable production material and coating vendors for the rods department, ensuring the procurement of high-quality materials and coatings. Developed drawing package through reverse engineering of a tooling fixture, leading to streamlined production processes and improved accuracy.

Stafford, Tx

 Led as the Project Engineer for the development of the second generation of a compressor monitoring device, overseeing all aspects of the project to enhance product functionality and performance. Controlled the ATEX re-certification process for the product, ensuring compliance with safety regulations and maintaining market competitiveness. Gathered feedback from sales teams, customers, and application engineers to identify and implement desired product enhancements, contributing to increased customer satisfaction and market relevance.

Wheat Ridge, Co

 Led testing of a new coating and developed a comprehensive test plan to evaluate performance, ensuring adherence to specifications and resolving issues with suppliers. Selected machinery for a new coating line, optimizing production processes and enhancing efficiency. Reduced material costs and lead time, prototyping new products, and delivering innovative solutions to meet diverse application requirements.

Columbia, Sc

 Improved production throughput by developing a compact and adjustable coating fixture, consolidating multiple fixtures into a single efficient solution. Designed custom fixtures for load cell testing, ensuring accurate and reliable performance evaluations and providing tailored solutions that bolster overall quality and reliability of the testing process and products. Developed and implemented standardized detailed drawing packages for products, facilitating outside quoting processes and expediting production timelines.

Longview, Tx

Rotations: 6 terms, 3 months per term● Thesis: Vent Plug (ESP) Sealing Performance: Project Owner (4 terms) ● Facilitated concept generation with group, selected top designs, reviewed DFMEA, evaluated tolerance stack up, created test plan (using PDVP&R method), tested prototypes, generated test reports and presentations. ● Designed and manufactured pressure washer test stand for hubcap testing

Washington D.C. Metro Area

● Supported planning and implementation of security at events for President and Vice President● Inventoried outgoing and incoming equipment for field assignments

Master Of Science - Ms, Aerospace Engineering

Bachelor Of Science - Bs, Mechanical Engineering