Sumit Kumar Email & Phone Number

Vaughan, On, Ca

Vaughan, Ontario, Canada

• Created Quality inspection guide/procedure for newly developed and ECN parts displayed at stamping and welding cells• Complete understanding and interpretation of quality check fixture made as per GD&T • Performed testing of weld cross-section in Cut and Etch lab by capturing and examining the pictures through PAX-it software• Measured and analyzed weld parameters as per customer requirement• Evaluated the effects of mechanical and chemical properties of steel coil to analyze the cause of defects at stamping and welding process• Actively involved in the customer complaint to identify and resolve the defect-split observed at stamping process• Participated and established Control plan, FMEA, process flow, inspection guide, work instructions, error proofing of newly developed parts• Conducted process capability study, reviewed annual CMM reports and Gauge R&R • Assisting Quality systems specialist for compliance of IATF16949 and ISO 9001 standard. Actively involved in the internal audit process.• Reviewed supplier PPAP submission and verified against our customer requirements• Studied and performed the destructive and non-destructive (Ultrasonic test) testing of welds by measuring the nuggets diameter• Trained and performed First off, last off, hourly and dock audit quality checks. Also, performed line and manufacturing process/product audit as per checklist• Assisted Engineers in making master and boundary samples in agreement with customer

Mohali

• Led inspection of all procured material and 100% on-time delivery of all parts to the user department• Managed standards and work procedures required for a sampling of inspection for 100% parts• Thorough understanding of dimensional, mechanical, and metallurgical testing of the material carried out in the Quality lab• Proficiency in reading, understanding, and interpreting blueprints or drawings. Adequate knowledge of GD&T application and interpretation• Experience in working with measuring equipment such as calipers, micrometers, Dial gauges, Go-Nogo gauges, bore gauges, ring gauges, VMM, and CMM• Implemented poka-yoke(Error proof), standardized work to ensure fool-proofing of machines or processes.• Executed cost reduction and Quality circle projects included in line with business objectives• Analyzed reports of rejection data to plan out the reduction in the cost of poor quality. Executed cost reduction by 27% through Kaizens by elimination of destructive testing for hardness testing• Enhanced infrastructure by successful procurement and installment of new machines such as Universal Tensile Machine, Density measurement equipment, and Calo tester for measuring coating thickness• Took projects to reduce customer complaints and reduction in warranty cost of the product. • Took a lead as a representative of the QM pillar and achieved 3 awards in TPM. Also, used tools such as Kaizen, 7 QC Tools, 8D, Corrective Action & Preventive Action (CAPA), and FMEA to analyze and resolve the problem• Developed new suppliers and parts by conducting trials and visits during the initial phase and ensured supplier material quality of components timely• Maintained safety at the workplace through risk assessment and prioritization. Identification and elimination of hazards by doing a maximum of 47 kaizens in a single year

Indore, Madhya Pradesh, India

Studied collaboratively with the management team to identify top defects at the foundry plantReduced rejections in valve tappets by 43% and newly developed crankshafts by 28%

Bachelor Of Engineering - Be, Materials And Metallurgical Engineering, 7.48 / 10.0

Activities and Societies: "DANIELS" - A non-profit organization which helps homeless and helpless people through donations. Organized.

Mathematics And Computer Science

Postgraduate Degree, Quality Engineering Management, 3.8/4

Postgraduate Degree, Quality Engineering Management, 3.8/4

Postgraduate Degree, Quality Engineering Management, 3.81/4.0