Suneth Jayasena Email & Phone Number

Sri Lanka

• Delivered comprehensive manufacturing engineering services, overseeing the conceptual, detailed design, and implementation of various projects. Notable achievements include the successful development and deployment of.
• Led process improvement trials, driving a remarkable 20% increase in production efficiency. Conducted thorough troubleshooting and testing to ensure adherence to rigorous quality and operational standards.
• Strategically optimized manufacturing schedules, resulting in a 15% reduction in project turnaround time. This facilitated timely project completion, exceeding client expectations and enhancing overall operational.
• Collaborated with senior engineers to conduct root cause analysis, driving hardware changes that improved equipment uptime by 10%. These modifications significantly enhanced productivity, reducing downtime and.
• Provided high-level process and technical support during site visits, effectively addressing production challenges and eliminating bottlenecks. These interventions led to a 25% improvement in manufacturing output and.
• Demonstrated a strong commitment to work health and safety standards by reviewing and updating operational documentation, SOPs, and safety protocols. This proactive approach increased safety awareness and facilitated.

Sri Lanka

• Achieved a remarkable 15% improvement in production efficiency and a 6% reduction in defects ratio, resulting in significant cost savings and elevated product quality.
• Led comprehensive process optimization initiatives, utilizing advanced data analysis in Microsoft Excel. Resulted in a 5% increase in production efficiency and effective implementation of corrective and preventive.
• Developed meticulous process flow diagrams, Piping and Instrumentation Diagrams (P&IDs), and precise drawings using AutoCAD and MS Visio. Ensured strict compliance with engineering standards for seamless project.
• Managed the Higg Facility Environmental Module (Higg FEM), implementing robust processes for environmental management, waste fabric, energy, chemicals, and air emissions. Achieved sustainability goals and maintained.
• Prepared technical data sheets and safety sheets, improving safety measures and providing vital information to 50+ staff members. Conducted training on safe waste disposal, promoting environmental responsibility.
• Led transformative continuous improvement projects, including LEAN manufacturing implementation. Achieved a 6% increase in production output and reduced wastages, optimizing resources and improving operational.

Sri Lanka

• Managed preventive and breakdown maintenance for marine applications, ensuring optimal performance and minimizing downtime. Achieved a 10% reduction in equipment failures through effective maintenance strategies.
• Upgraded machine parts for extruder machines, wire drawing machines, and cooling machines, resulting in a 1.8% reduction in energy consumption. Streamlined operations for improved efficiency and sustainability.
• Planned and monitored overhauling of main engines, pumps, valves, turbines, safety valves, turbochargers, CPP units, and propellers. Timely completion of overhauling projects minimized vessel downtime and enhanced.
• Implemented corrective and preventive action plans, reducing customer complaints by 15%. Developed comprehensive end-user manuals for improved customer satisfaction and troubleshooting support.
• Identified and executed continuous improvement projects to optimize yield, reliability, process robustness, and safety. Achieved a 10% increase in production yield and enhanced operational efficiency.
• Developed manufacturing documentation, including procedures, process records, training materials, and specifications. Strengthened knowledge-sharing capabilities and ensured consistent process execution.

Sri Lanka

• Demonstrated expertise in aluminium beverage can and end-making procedures within the FMCG industry, ensuring optimal production efficiency and product quality.
• Led various health and safety audits, implementing key metrics and processes to enhance safety awareness, accountability, and preventive actions. Reduced workplace incidents by 20% through comprehensive safety measures.
• Planned and executed scheduled maintenance of Cupper Body Maker, Washer, Decorator, Necker, and other machinery, minimizing downtime and maximizing operational productivity.
• Played a key role in the implementation of ISO 9001:2015 and FSSC 22000 standards, ensuring compliance with quality and food safety requirements.
• Developed standard operating procedures (SOPs) to streamline production processes, enhancing efficiency and consistency while meeting strict quality standards.
• Built and maintained strong relationships with suppliers, ensuring timely procurement of machine parts and minimizing lead times for critical components.