Vice President, Research And Development- Metallurgy
Current
Nov 2022 - Present
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Sunil Badwe, Ph.D., Pmt Email & Phone Number
Metallurgist | Metal Additive Manufacturing | Alloy Design | Aerospace Alloys | High Temperature Alloys | Solid State Alloying| Executive | Powder Metallurgy | Investment Casting
at
Continuum Powders
1 work email found
@belmontmetals.com
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✓ Verified May 2026
4 data sources
Profile completeness 100%
Current company
Role
Metallurgist | Metal Additive Manufacturing | Alloy Design | Aerospace Alloys | High Temperature Alloys | Solid State Alloying| Executive | Powder Metallurgy | Investment Casting
Location
Greater Pittsburgh Region, United States, United States
Who is Sunil Badwe, Ph.D., Pmt? Overview
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Sunil Badwe, Ph.D., Pmt is listed as Metallurgist | Metal Additive Manufacturing | Alloy Design | Aerospace Alloys | High Temperature Alloys | Solid State Alloying| Executive | Powder Metallurgy | Investment Casting at Continuum Powders, based in Greater Pittsburgh Region, United States, United States. AeroLeads shows a work email signal at belmontmetals.com and a matched LinkedIn profile for Sunil Badwe, Ph.D., Pmt.
Sunil Badwe, Ph.D., Pmt previously worked as Vice President, Research and Development- Metallurgy at Continuum Powders and Chief Metallurgist at Belmont Metals Inc.. Sunil Badwe, Ph.D., Pmt holds Ph.D., Metallurgy And Materials Science from University Of Nevada, Reno.
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*@belmontmetals.com
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AeroLeads found 1 current-domain work email signal for Sunil Badwe, Ph.D., Pmt. Compare company email patterns before reaching out.
Profile bio
About Sunil Badwe, Ph.D., Pmt
Metal additive manufacturing is disrupting manufacturing in a way that fantasy designs of the past are becoming real. At the same time, metallurgical and mechanical properties of the components need to push the decades long envelope. Materials, alloys and the way they are processed are extremely important for the true disruption of manufacturing and adaption of Metal AM. Sharing this vision, I have executed various alloy and process development projects for example, adoption of low cost WA powders for AM, invention of a novel composition for duplex stainless steel to overcome current limitations, aluminum alloys specifically designed for LPBF, novel technique for spherical powders using solid state alloying and spheroidizing and scaled manufacturing of High Entropy Alloys (HEA’s); mostly stuck in research laboratories. Until now!Six Sigma Green Belt Executive with diverse experience in Metallurgy and Materials Science. Additive Manufacturing, Alloy Development, Powder Metallurgy, Investment Casting. High Entropy Alloys (HEA) Aluminum alloys, Titanium Alloys, Stainless Steels, Ni and Co base Superalloys, Copper base alloys, Permanent magnetic ferrous alloys. Continuous Improvement, Lean Manufacturing,
Listed skills include Metallurgy, Materials, Materials Science, Manufacturing, and 46 others.
Current workplace
Sunil Badwe, Ph.D., Pmt's current company
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10 roles
Sunil Badwe, Ph.D., Pmt work experience
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Chief Metallurgist
Dec 2021 - Dec 2022
Chief Metallurgist
Development of spherical powders of common alloys such as Ni base (718, 625, HX) and Ti Base (Ti-6Al-4V) alloys using plasma spheroidization, especially for 3D Printing Industry. Development of future alloys such as metal ceramics and refractory metals and alloys in spherical powder form for aerospace applications. Development of High Entropy Alloy (HEA).
Sep 2018 - Nov 2021
Chief Metallurgist
L-PBF metal printing of Aluminum, Nickel and Titanium based alloys, Design of novel Aluminum alloys, printable with L-PBF and with triaxiality properties for structure creditworthiness. Developed the formulations from the first principle and considering microstructure evolution during solidification kinetics in L-PBF.
Jan 2018 - Sep 2018
Chief Metallurgist
Lead Innovation Department developing High Alloys for Metal Powder applicationsDevelopment of Water Atomized Powders for Additive ManufacturingNew Duplex Stainless Steel alloy development with no Sigma phase or Nitrides formationDeveloped of unique process for Dendritic Electrolytic Iron powder manufacturing Development of Copper- Graphene composite for.
Jun 2012 - Dec 2017
Metallurgist
Miller Casting Inc
New Product Introduction of Investment Castings for Aerospace ApplicationsHighly experienced with Investment casting of Stainless Steels, Nickel and Cobalt base High Temperature Superalloys and Aluminum alloys.Managed Metallurgical Activities including R&D, Metallurgical Evaluation, Mechanical Testing, Welding Development Development of Casting process to.
Jan 2007 - Jun 2012
Research Assistant
Corrosion study of Alloy 22 in heated surface condition in aggressive environments of nuclear waste repository. Conducting Potentiostatic and potentiodynamic corrosion tests.
Jul 2004 - Dec 2006
Research Assistant
Research Assistant on Aluminum Metal matrix composites project. Some work done on Laser Engineered Net Shaping (LENS) Process.
Jan 2004 - Jul 2004
Sr. Engineer
*Production Planning and execution of manufacturing of AlNiCo permanent Magnets (Foundry and Powder Metallurgy).*Research and development of the AlNiCo magnets.*Characterization of the Alnico magnets. *Reporting to President, EIL.
Aug 1999 - Jan 2004
Asst Manager
*Started as Trainee Engineer.*Alloy Steel Foundry Melt Shop Incharge.*Experince in Molding for Steel Pump Castings.*Worked with CF3, CF8, CF8M, CF8C. CN7M, CN7MS, CD4MCu, CA15 and CA6NM as well as Ductile Iron, Ni Hard CI and Ni Resist CI.*Incharge of Non Ferrous Foundry (copper base alloy foundry)*Design and development of patterns for Non ferrous.
Nov 1995 - Jul 1999
5 education records
Sunil Badwe, Ph.D., Pmt education
Ph.D., Metallurgy And Materials Science
University Of Nevada, Reno
Executive Education - Customer Focused Innovation Cfi
Stanford University Graduate School Of Business
Executive Education, Systematic Innovation Of Products, Processes, And Services
Mit Sloan School Of Management
Ms, Process Metallurgy
Coep Technological University
Bs, Metallurgy
Coep Technological University
FAQ
Frequently asked questions about Sunil Badwe, Ph.D., Pmt
Quick answers generated from the profile data available on this page.
What company does Sunil Badwe, Ph.D., Pmt work for?
Sunil Badwe, Ph.D., Pmt works for Continuum Powders.
What is Sunil Badwe, Ph.D., Pmt's role at Continuum Powders?
Sunil Badwe, Ph.D., Pmt is listed as Metallurgist | Metal Additive Manufacturing | Alloy Design | Aerospace Alloys | High Temperature Alloys | Solid State Alloying| Executive | Powder Metallurgy | Investment Casting at Continuum Powders.
What is Sunil Badwe, Ph.D., Pmt's email address?
AeroLeads has found 1 work email signal at @belmontmetals.com for Sunil Badwe, Ph.D., Pmt at Continuum Powders.
Where is Sunil Badwe, Ph.D., Pmt based?
Sunil Badwe, Ph.D., Pmt is based in Greater Pittsburgh Region, United States, United States while working with Continuum Powders.
What companies has Sunil Badwe, Ph.D., Pmt worked for?
Sunil Badwe, Ph.D., Pmt has worked for Continuum Powders, Belmont Metals Inc., 6K, Divergent 3D, and North American Hoganas.
How can I contact Sunil Badwe, Ph.D., Pmt?
You can use AeroLeads to view verified contact signals for Sunil Badwe, Ph.D., Pmt at Continuum Powders, including work email, phone, and LinkedIn data when available.
What schools did Sunil Badwe, Ph.D., Pmt attend?
Sunil Badwe, Ph.D., Pmt holds Ph.D., Metallurgy And Materials Science from University Of Nevada, Reno.
What skills is Sunil Badwe, Ph.D., Pmt known for?
Sunil Badwe, Ph.D., Pmt is listed with skills including Metallurgy, Materials, Materials Science, Manufacturing, Alloys, Continuous Improvement, Characterization, and Engineering.
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