Sunil Badwe, Ph.D., Pmt

Sunil Badwe, Ph.D., Pmt Email and Phone Number

Metallurgist | Metal Additive Manufacturing | Alloy Design | Aerospace Alloys | High Temperature Alloys | Solid State Alloying| Executive | Powder Metallurgy | Investment Casting @ Continuum Powders
Sunil Badwe, Ph.D., Pmt's Location
Greater Pittsburgh Region, United States, United States
Sunil Badwe, Ph.D., Pmt's Contact Details

Sunil Badwe, Ph.D., Pmt personal email

About Sunil Badwe, Ph.D., Pmt

Metal additive manufacturing is disrupting manufacturing in a way that fantasy designs of the past are becoming real. At the same time, metallurgical and mechanical properties of the components need to push the decades long envelope. Materials, alloys and the way they are processed are extremely important for the true disruption of manufacturing and adaption of Metal AM. Sharing this vision, I have executed various alloy and process development projects for example, adoption of low cost WA powders for AM, invention of a novel composition for duplex stainless steel to overcome current limitations, aluminum alloys specifically designed for LPBF, novel technique for spherical powders using solid state alloying and spheroidizing and scaled manufacturing of High Entropy Alloys (HEA’s); mostly stuck in research laboratories. Until now!Six Sigma Green Belt Executive with diverse experience in Metallurgy and Materials Science. Additive Manufacturing, Alloy Development, Powder Metallurgy, Investment Casting. High Entropy Alloys (HEA) Aluminum alloys, Titanium Alloys, Stainless Steels, Ni and Co base Superalloys, Copper base alloys, Permanent magnetic ferrous alloys. Continuous Improvement, Lean Manufacturing,

Sunil Badwe, Ph.D., Pmt's Current Company Details
Continuum Powders

Continuum Powders

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Metallurgist | Metal Additive Manufacturing | Alloy Design | Aerospace Alloys | High Temperature Alloys | Solid State Alloying| Executive | Powder Metallurgy | Investment Casting
Sunil Badwe, Ph.D., Pmt Work Experience Details
  • Continuum Powders
    Vice President, Research And Development- Metallurgy
    Continuum Powders Nov 2022 - Present
    Houston, Texas, Us
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  • Belmont Metals Inc.
    Chief Metallurgist
    Belmont Metals Inc. Dec 2021 - Dec 2022
    Brooklyn, Ny, Us
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  • 6K
    Chief Metallurgist
    6K Sep 2018 - Nov 2021
    North Andover, Massachusetts, Us
    Development of spherical powders of common alloys such as Ni base (718, 625, HX) and Ti Base (Ti-6Al-4V) alloys using plasma spheroidization, especially for 3D Printing Industry. Development of future alloys such as metal ceramics and refractory metals and alloys in spherical powder form for aerospace applications. Development of High Entropy Alloy (HEA) powders on industrial scale using MA and Plasma spheroidization approach, for Additive Manufacturing applications.
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  • Divergent 3D
    Chief Metallurgist
    Divergent 3D Jan 2018 - Sep 2018
    Torrance, California, Us
    L-PBF metal printing of Aluminum, Nickel and Titanium based alloys, Design of novel Aluminum alloys, printable with L-PBF and with triaxiality properties for structure creditworthiness. Developed the formulations from the first principle and considering microstructure evolution during solidification kinetics in L-PBF.
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  • North American Hoganas
    Chief Metallurgist
    North American Hoganas Jun 2012 - Dec 2017
    Hollsopple, Pa, Us
    Lead Innovation Department developing High Alloys for Metal Powder applicationsDevelopment of Water Atomized Powders for Additive ManufacturingNew Duplex Stainless Steel alloy development with no Sigma phase or Nitrides formationDeveloped of unique process for Dendritic Electrolytic Iron powder manufacturing Development of Copper- Graphene composite for improved Conductivity by at least 4%Development of Pharmaceutical Coatings on iron powders as food additive
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  • Miller Casting Inc
    Metallurgist
    Miller Casting Inc Jan 2007 - Jun 2012
    New Product Introduction of Investment Castings for Aerospace ApplicationsHighly experienced with Investment casting of Stainless Steels, Nickel and Cobalt base High Temperature Superalloys and Aluminum alloys.Managed Metallurgical Activities including R&D, Metallurgical Evaluation, Mechanical Testing, Welding Development Development of Casting process to obtain uniform grain size in Ni base superalloy C101 Failure Analysis- Six Sigma, FMEA, Root Cause Analysis, 5WDevelop FAI/Fixed Process Packages/FAA Approval Package
  • University Of Nevada, Reno
    Research Assistant
    University Of Nevada, Reno Jul 2004 - Dec 2006
    Reno, Nv, Us
    Corrosion study of Alloy 22 in heated surface condition in aggressive environments of nuclear waste repository. Conducting Potentiostatic and potentiodynamic corrosion tests.
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  • University Of Wisconsin Milwaukee
    Research Assistant
    University Of Wisconsin Milwaukee Jan 2004 - Jul 2004
    Milwaukee, Wi, Us
    Research Assistant on Aluminum Metal matrix composites project. Some work done on Laser Engineered Net Shaping (LENS) Process.
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  • Elpro International Limited Pune
    Sr. Engineer
    Elpro International Limited Pune Aug 1999 - Jan 2004
    *Production Planning and execution of manufacturing of AlNiCo permanent Magnets (Foundry and Powder Metallurgy).*Research and development of the AlNiCo magnets.*Characterization of the Alnico magnets. *Reporting to President, EIL.
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  • Kirloskar Brothers Limited
    Asst Manager
    Kirloskar Brothers Limited Nov 1995 - Jul 1999
    In
    *Started as Trainee Engineer.*Alloy Steel Foundry Melt Shop Incharge.*Experince in Molding for Steel Pump Castings.*Worked with CF3, CF8, CF8M, CF8C. CN7M, CN7MS, CD4MCu, CA15 and CA6NM as well as Ductile Iron, Ni Hard CI and Ni Resist CI.*Incharge of Non Ferrous Foundry (copper base alloy foundry)*Design and development of patterns for Non ferrous castings.*Refining the foundry process for greater yield and lowering costs.
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Sunil Badwe, Ph.D., Pmt Skills

Metallurgy Materials Materials Science Manufacturing Alloys Continuous Improvement Characterization Engineering Metals Steel R&d Product Development Lean Manufacturing Failure Analysis Six Sigma Corrosion Metallography Root Cause Analysis Optical Microscopy Process Engineering Electrochemistry Design Of Experiments Stainless Steel Scanning Electron Microscopy Powder Metallurgy Aluminum Heat Treatment Powder X Ray Diffraction Coatings Mechanical Testing Process Simulation Casting Material Selection Castings Mechanical Engineering Quality Management Process Control Iso Metal Casting Fmea Cast Nanotechnology Composites Quality Control Research And Development Iso Standards Alloy Development Spc Statistical Process Control Powder Metallurgy Technologist

Sunil Badwe, Ph.D., Pmt Education Details

  • University Of Nevada, Reno
    University Of Nevada, Reno
    Metallurgy And Materials Science
  • Stanford University Graduate School Of Business
    Stanford University Graduate School Of Business
    Executive Education - Customer Focused Innovation Cfi
  • Mit Sloan School Of Management
    Mit Sloan School Of Management
    And Services
  • Coep Technological University
    Coep Technological University
    Process Metallurgy
  • Coep Technological University
    Coep Technological University
    Metallurgy

Frequently Asked Questions about Sunil Badwe, Ph.D., Pmt

What company does Sunil Badwe, Ph.D., Pmt work for?

Sunil Badwe, Ph.D., Pmt works for Continuum Powders

What is Sunil Badwe, Ph.D., Pmt's role at the current company?

Sunil Badwe, Ph.D., Pmt's current role is Metallurgist | Metal Additive Manufacturing | Alloy Design | Aerospace Alloys | High Temperature Alloys | Solid State Alloying| Executive | Powder Metallurgy | Investment Casting.

What is Sunil Badwe, Ph.D., Pmt's email address?

Sunil Badwe, Ph.D., Pmt's email address is sb****@****als.com

What schools did Sunil Badwe, Ph.D., Pmt attend?

Sunil Badwe, Ph.D., Pmt attended University Of Nevada, Reno, Stanford University Graduate School Of Business, Mit Sloan School Of Management, Coep Technological University, Coep Technological University.

What skills is Sunil Badwe, Ph.D., Pmt known for?

Sunil Badwe, Ph.D., Pmt has skills like Metallurgy, Materials, Materials Science, Manufacturing, Alloys, Continuous Improvement, Characterization, Engineering, Metals, Steel, R&d, Product Development.

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