Sunil Kumar Galla Email & Phone Number

1. Over 9+ years of experience in production planning, maintenance, and optimization of manufacturing processes within the dry battery industry. Demonstrated expertise in end-to-end production management and ensuring smooth operational workflows.2. Service-oriented and results-driven professional with a strong track record in executing and planning projects, employing modern methodologies to achieve the highest quality standards. Skilled in identifying process gaps and risks, and implementing timely solutions to streamline operations.3. Experienced in utilizing both qualitative and quantitative methods to enhance production efficiency by promoting and implementing modern tools such as TPM, Kaizen, 5S, and Six Sigma practices.4. Proficient in deploying structured approaches to analyze and resolve engineering failures, equipment breakdowns, and operational bottlenecks, resulting in minimized escalations, reduced rejection rates, and energy cost savings.5. Proven ability to optimize productivity through the effective management of men, material, and machinery, while ensuring smooth production cycles and minimizing downtime.6. Expertise in evaluating overall equipment effectiveness (OEE), production planning and control, defect and rejection analysis, production system optimization, and quality assurance. Skilled in managing key metrics such as Mean Time To Repair (MTTR) and Mean Time Before Failure (MTBF).7. Strong ability to assess production systems, identify inefficiencies, and implement result-oriented measures to improve processes, documented with clear action plans for continuous improvement.8. Customer-centric professional with excellent interpersonal, analytical, and negotiation skills. Proven ability to achieve organizational goals through a process-oriented approach, focusing on cost reduction, efficiency improvement, and enhanced service delivery.

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  Production Engineer

  Indo National Ltd

  Jul 2015 - Present - Tada, Andhra Pradesh, India

  As a Production Engineer with over 9 years at Indo National Ltd, I specialize in optimizing manufacturing processes to enhance operational efficiency, product quality, and cost-effectiveness. I have a proven track record in designing and implementing innovative solutions that exceed production targets, leveraging my deep understanding of manufacturing processes to drive continuous improvement.My focus has been on identifying production bottlenecks, analyzing workflows, and developing solutions to enhance efficiency. I utilize lean manufacturing principles, 5S, and continuous improvement strategies to reduce waste, minimize downtime, and optimize resource utilization. Additionally, I ensure strict adherence to quality standards, improving product consistency and minimizing defects.I am skilled in managing production operations while balancing tight deadlines, safety, and quality. I collaborate closely with cross-functional teams to ensure effective communication and coordination. Additionally, I have mentored junior engineers and operators, equipping them with skills to improve team productivity.In maintenance management, I focus on preventive and predictive practices to extend equipment life and minimize breakdowns. I employ Failure Mode and Effects Analysis (FMEA) to identify and mitigate potential risks, ensuring minimal production disruption.Passionate about continuous learning, I stay updated with industry advancements and best practices, incorporating them to refine production techniques. Committed to operational excellence, I strive to contribute to Indo National Ltd’s growth, ensuring our manufacturing operations remain competitive and aligned with industry standards.

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  Jawaharlal Nehru Technological University Anantapur (Jntua)

  Grade - B