Sunju K Thomas Email & Phone Number

Australia

Australia

Australia

India

 Plan and coordinate production engineering processes on daily basis to produce high quality products. Establishment and monitoring of Kanban Systems in SFG.  Identification and implementations of various automations in Process lines. Scheduling and conducting internal audits to ensure the process are in line with quality standards Improve OEE using elimination of wasteful activities in process lines. Directly manage the Kaizen promotion activities of the company with an additional role as Kaizen Promotion Officer (KPO) Perform engineering analysis to reduce downtime and outages. Leading the operational excellence by using PDCA, SDCA, Poka-yoke, DWM, Line Balancing using Yamazumi Chart Coordination with SCM team to ensure no lost orders in supply of FG. Implementation of cost reduction projects using Kaizen principle. Leading Kaizen projects in shop floor Automating the process to make them integrated and error free. Identify unsafe operations, work practices and eliminate by creating SOP’s. Identifying training needs of team members by using skill matrix and provide training to improve skill index Cost estimation of production and budgeting for new manufacturing unit establishment Plotting VSM of each production process to identify the scope of improvement Identification and implementations of various automations in Process lines. Monitoring the progress of works performed by the sub-contractors in accordance with project controls set within the company. Managing defects as per the categorization of the defects, as well as ensuring the quality of defects remediation works that is carried out.

India

I Worked in a 10 MW Captive Power Plant which generates power and Distribute to the respective plant itself. Erection of Boilers, Coal Conveyors, ESP in Power Plant. Commissioning of AFBC & WHRB Boilers Managing Shift Power needs for other functional Plants without power break Monitoring Overall plant performance and reporting to GM for each Shift Daily reporting of Power generation & Fuel Consumption Monitoring of working conditions of all ancillary parts related to Boilers Coordination with O&M Team for smooth functioning of plant Monitoring DM Plant performance Coordination with other plants for Daily power needs