Sunny Kumar Email and Phone Number
An automotive engineer by profession with bachelors degree in Mechanical Engineering and masters degree in Thermal Engineering. -Key responsibilities (currently handling)• Calibration of Fully Automatic Temperature Control (FATC) system for passenger electric cars• Testing and Validation of HVAC and Battery Cooling system• Using CANape, CANoe tools for data logging, analysis, and troubleshooting• Handling field issues in EV related to HVAC systems-Key responsibilities (handled in past)• Holds an experience of working in different aspects of Crash & Safety domain (Restraints system analysis, Structural analysis, BIW and Pedestrian analysis)• Hands on experience of working on CAE tools (Primer, D3Plot, T/His) used in LS Dyna environment• Working experience on MATLAB/SIMULINK modelling to derive Test-CAE correlation metric• Working experience on validation of AC system performance for 9mtr and 12mtr Electric BusI always strive for continuous improvement in my field as well as excited to diversify my knowledge across other fields.
Tata Motors
View- Website:
- tatamotors.com
- Employees:
- 39289
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Senior ManagerTata Motors Aug 2022 - PresentPune, Maharashtra, IndiaCurrently working on Performance Attribute Target (PAT) validation for Passenger Electric vehicle.Learning Fully Automatic Temperature Control (FATC) logics and strategies to meet desired cabin comfort without compromising range for electric vehicle
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Senior ManagerTata Motors Feb 2022 - Jul 2022Pune, Maharashtra, IndiaWorked on validation of Performance Attributes Target (PAT) for Heating Ventilation and Air-Conditioning (HVAC) system of Electric Buses. Learnt different kind of EV architectures and AC circuits used for energy efficiency and optimization logics for high voltage as well as low voltage components to improve vehicle range
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Post Graduate Engineer TraineeTata Motors Jan 2021 - Jan 2022Pune, Maharashtra, IndiaWorked in Crash and Safety Department in following functions1. Restrains CAE (5 months)Understood different aspects of human safety (Active and Passive) in event of crash as well as the primary and secondary restraints system. Also got overview of different crash related standards and international regulations. Studied material card, properties, joints and number of parameters while working in LS DYNA environment. Evaluated complete injury analysis for fifth percentile dummy across all projects using OASYS suit (PRIMER, D3PLOT, T/His).2. Structural CAE (4 months)Worked on analysis of structural failure, understood absolute/incremental forming, plastic strain failure analysis, load deformation patterns, crash energy absorption zone. Worked on multiple correlation metric to develop Test-CAE correlation. 3. BIW and Pedestrian CAE (4 Month)Worked on validation of CAE Automation tools for all static and dynamic load cases of BIW and Pedestrian
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Long Term Project InternTata Motors Jul 2019 - Jul 2020Pune/Pimpri-Chinchwad AreaWorked on project 'Optimization of Cooling fan duty and PTC heater performance in electric vehicle'In the former part of project, study of fan parameters/fan curve was done and two types of condenser fan (single large fan with shrouds and dual fan with shrouds) was modeled in SOLIDWORKS. Later the airflow over fans were analyzed in ANSYS FLUENT to reach the suitable type fan. Later, the fan was tested on Electric vehicle in controlled severe ambient condition to check its cooling performance, Noise and power consumption at different duty cycles.In the later part of project, to improve the vehicle range by controlling PTC heater on off time, different PTC logic was developed in MATLAB-SIMULINK. Multiple test data and results were used to reach the optimum logic.
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Subject Matter Expert(Mechanical Engineering)Chegg Inc. Jul 2016 - Jun 2018 -
Project InternAeronautical Development Agency Feb 2016 - May 2016Bengaluru, Karnataka, IndiaWorked on project 'Design and Analysis of 20 kg class unmanned aerial vehicle' During the project we (myself along with team of 3 people) tried to understand different aspects of aircraft design. We studied the components of Unmanned Aerial Vehicles separately as well as understood the types of UAVs available in international market and its application Later we did thorough study on open source tool available for aircraft design and analysis. Finally we designed an indigenous UAV model and tested it for different parameters at different ambient condition to give a better alternative.
Sunny Kumar Education Details
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Thermal Engineering -
Customer Excellence -
Mechanical Engineering -
St Joseph'S Public School, Samastipur, BiharPcm -
Vidyaprakash Public School, Vatakara, KeralaMatriculation
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Customer Excellence
Frequently Asked Questions about Sunny Kumar
What company does Sunny Kumar work for?
Sunny Kumar works for Tata Motors
What is Sunny Kumar's role at the current company?
Sunny Kumar's current role is Senior Manager at TATA Motors Passenger Vehicle Limited.
What schools did Sunny Kumar attend?
Sunny Kumar attended National Institute Of Technology Jamshedpur, Symbiosis International University, Sir M Visvesvaraya Institute Of Technology, St Joseph's Public School, Samastipur, Bihar, Vidyaprakash Public School, Vatakara, Kerala, Symbiosis International University.
Who are Sunny Kumar's colleagues?
Sunny Kumar's colleagues are Firoj Mohammad, Ashok Kumar Sarkar, Sreejith P, Dhirendra Joshi, Kshitij Pawar, Anshul Agarwal, Praveen Patravali.
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Sunny Kumar
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Sunny Kumar
Actively Hiring For Java (Ds Algo) || Dot Net Developers || Business Analyst- Capital Market ||Noida2educomp.com, ebix.com
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