Suraj Saini

Suraj Saini Email and Phone Number

Manufacturing Engineering | Capex Planning and Management | Project Management and Launch | Vendor development | Sourcing @ Kohler Co.
kohler, wisconsin, united states
Suraj Saini's Location
Gurugram, Haryana, India, India
Suraj Saini's Contact Details

Suraj Saini work email

Suraj Saini personal email

n/a
About Suraj Saini

Experienced Production Engineering, Projects, Plant Operation & Maintenance professional with a demonstrated history of working in the Auto, Ceramic, Steel & Plastic industry. Skilled in New Model Development, Manufacturing/Production Engineering, Project management, Capex Planning, Operations & Maintenance Management, Continuous Improvement, Engineering, Strategic Planning, and Technical Support possessing knowledge of latest trend and technologies of Global Manufacturing Systems. Experienced in process controlling in operations & maintenance, sourcing & procurement, capacity & facility planning, inventory & team management with recognized ability in managing resources, timeframes & creating strategic partnerships with a B.Tech (Honours) in Electrical Engineering from National Institute of Technology, Kurukshetra

Suraj Saini's Current Company Details
Kohler Co.

Kohler Co.

View
Manufacturing Engineering | Capex Planning and Management | Project Management and Launch | Vendor development | Sourcing
kohler, wisconsin, united states
Website:
kohler.com
Employees:
9764
Suraj Saini Work Experience Details
  • Kohler Co.
    Project Manager
    Kohler Co. Jan 2018 - Present
    Gujarat, India
    Had been associated with Projects & plant E & M Department, executing roles in Project Management, Capital strategies, Plant Maintenance, Vendor Development & Production Engineering.
  • Olectra Greentech Limited
    Senior Manager
    Olectra Greentech Limited Dec 2016 - Jan 2018
    Hydrabad
    Had been heading Production Engineering Department as Sr. Manager executing the project of Manufacturing & development of electric bus in India along with technology partner BYD Auto, China.Led cross-functional team of 15 and managed 2 suppliers across India at different locations to carry out production of electric vehicles and meet the delivery schedule (reducing time-to-market) as per commitment through process re-engineering.Introduced new systems like Hinkai Process & Online… Show more Had been heading Production Engineering Department as Sr. Manager executing the project of Manufacturing & development of electric bus in India along with technology partner BYD Auto, China.Led cross-functional team of 15 and managed 2 suppliers across India at different locations to carry out production of electric vehicles and meet the delivery schedule (reducing time-to-market) as per commitment through process re-engineering.Introduced new systems like Hinkai Process & Online Training Techniques to ensure faster ramp-up of new model production with higher Quality levels. Show less
  • Maruti Suzuki India Limited
    Production Engineering Manager
    Maruti Suzuki India Limited Jan 2006 - Nov 2016
    Gurgaon, India
    • Hands on Experience in handling the complete plant operations, planning, resource utilization, maintenance, quality management & manpower management.• Managed as a Project leader for the introduction of the New Swift & Dzire in the high volume production weld line of Swift, Dzire & SX4 without disturbing the present production plan.• Managed multiple teams ensuring seamless facility-changeover to launch new Swift, Dzire & Baleno.• Achieved target in the launch and production… Show more • Hands on Experience in handling the complete plant operations, planning, resource utilization, maintenance, quality management & manpower management.• Managed as a Project leader for the introduction of the New Swift & Dzire in the high volume production weld line of Swift, Dzire & SX4 without disturbing the present production plan.• Managed multiple teams ensuring seamless facility-changeover to launch new Swift, Dzire & Baleno.• Achieved target in the launch and production volume of various models like Baleno, Swift, Dzire, SX4, A Star, New Swift & New Dzire.• Led cross-functional team of 5 and managed 4 suppliers across India, Japan and Korea to improve tact-time by 5sec (+74 vehicles/day) through process re-engineering; meeting excess orders worth 2820 M INR of old models.• Led 6-member team, collaborated with 6 MSIL and 3 Suzuki, Japan departments along with managing 4 global and 10 domestic suppliers for setting up 100% automated, 2+1 model (21variants) flexible weld line (Annual Cap. 250,000 units).• Increased line-efficiency to 94% by eliminating bottlenecks and stop-over rate by 20%, delivering 31,800 additional units and increasing revenue by 12,000 M INR.• Introduced new systems like Hinkai Process & Online Training Techniques to ensure faster ramp-up of new model production with higher Quality levels.• Secured top-leadership’s buy-in for 2665 MINR CAPEX to execute new business-proposal. Successfully achieved cost-reduction of 210 M INR through techno-commercial negotiations.• Developed cost-effective design features and manufacturing methods for suppliers, saving 216 M INR.• Managed 28-member cross-hierarchical and cross-functional team from MSIL and Suzuki, Japan for functional testing and validation of equipment, conducted across 3 countries.• Developed 1st of its kind bi-model "100% volume flexibility" through novel application of latest technology, ensuring complete adaptability to variations in product demand. Show less
  • Bses
    Assistant Manager
    Bses Sep 2005 - Jan 2006
    New Delhi, Delhi, India
    • Maintenance of H.T line(11KV)• Maintenance of L.T line (415/240 Volts)• Maintenance of Distribution transformer, OCB and VCB
  • Jsw Steel
    Senior Engineer
    Jsw Steel Jun 2003 - Sep 2005
    Mumbai
    • Worked in Steel Melting Shop (Electrical and Automation).• Well familiar with various HMI and operating systems.• Thorough knowledge of HT Switchgears Maintenance especially of Siemens AG and Joslyn, USA. • Thorough knowledge of SIEMENS S5 & S7 PLC.• Thorough knowledge of SIEMENS drives.• Preventive and Breakdown Maintenance of Electrical equipment associated with Electric Arc Furnace (CONARC), Ladle Furnace, VD – VOD, Gas Cleaning Plant, Utility, Cranes and Oxygen… Show more • Worked in Steel Melting Shop (Electrical and Automation).• Well familiar with various HMI and operating systems.• Thorough knowledge of HT Switchgears Maintenance especially of Siemens AG and Joslyn, USA. • Thorough knowledge of SIEMENS S5 & S7 PLC.• Thorough knowledge of SIEMENS drives.• Preventive and Breakdown Maintenance of Electrical equipment associated with Electric Arc Furnace (CONARC), Ladle Furnace, VD – VOD, Gas Cleaning Plant, Utility, Cranes and Oxygen Plants. Show less

Suraj Saini Skills

Project Management Process Engineering Team Management Lean Management Technique Capital Budgeting Strategic Negotiations Operations Management Quality Management Process Optimization New Model Trials Planning Seamless Facility Changeover Automation Equipment Utilization Maximum Robot Utilization New Plant Development New Plant Procurement Sourcing And Procurement Inventory Management Planning And Resource Utilization Zero Based Costing Cost Reduction Strategies New Product Development Capacity Planning Facility Master Planning Risk Identification And Mitigation

Suraj Saini Education Details

  • National Institute Of Technology Kurukshetra
    National Institute Of Technology Kurukshetra
    B Tech (Honors) In Electrical Engineering

Frequently Asked Questions about Suraj Saini

What company does Suraj Saini work for?

Suraj Saini works for Kohler Co.

What is Suraj Saini's role at the current company?

Suraj Saini's current role is Manufacturing Engineering | Capex Planning and Management | Project Management and Launch | Vendor development | Sourcing.

What is Suraj Saini's email address?

Suraj Saini's email address is su****@****i.co.in

What schools did Suraj Saini attend?

Suraj Saini attended National Institute Of Technology Kurukshetra.

What skills is Suraj Saini known for?

Suraj Saini has skills like Project Management, Process Engineering, Team Management, Lean Management Technique, Capital Budgeting, Strategic Negotiations, Operations Management, Quality Management, Process Optimization, New Model Trials Planning, Seamless Facility Changeover, Automation Equipment Utilization.

Who are Suraj Saini's colleagues?

Suraj Saini's colleagues are Renu Rawat, Christopher Parrish, Jordan Carini, Michael Marquardt, Sukanya Phaphoosaro, Nguyen Tran Minh, Kevin Oleck.

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