Suresh Kushwaha

Suresh Kushwaha Email and Phone Number

Production, Sourcing, Procurement & Vendor Management @ Southco, Inc.
concordville, pennsylvania, united states
Suresh Kushwaha's Location
Pune, Maharashtra, India, India
About Suresh Kushwaha

Heading Operations Production & SCM includes Production, Vendor Development, Supplier Quality, Planning. My roles and responsibilities as Ops Manager are as below including weekly/Monthly & Quarterly updates to the Management team and different stakeholders. Accountability of end-to-end materials management, and production ramp-up & manpower planning, process improvements, and field failure analysis/resolution.o Production Planning and Scheduling:• Develop and maintain production schedules to meet demand and delivery deadlines.o Supervising Production Operations:• Oversee the daily operations of the die-casting production line, ensuring optimal performance of machines and personnel.o Quality Control and Improvement:• Ensure products meet customer specifications, industry standards, and internal quality requirements.o Safety Management:• Maintain a safe working environment, ensuring compliance with safety regulations and standards (e.g., OSHA, local safety laws).• Train staff on proper safety protocols, machine handling, and emergency procedures.• Conduct regular safety audits and identify areas for risk mitigation.o Team Leadership and Staff Management:• Lead and motivate the production team, including die-casting operators, machine operators, and other production staff.• Provide training and development opportunities to improve skills and performance.• Manage staff performance, conduct appraisals, and resolve any conflicts or issues that arise within the team.o Purchase & Vendor Management:• To find and add good competitive vendors for BOM and Non-BOM requirements. • Ensure good relations with vendors to get the material on time.o Cost Control and Budgeting:• Monitor production costs and work to reduce waste, scrap, and inefficiencies.• Assist in budgeting for production materials, labour, and maintenance costs.• Implement cost-saving measures without compromising on quality.• Inventory and Supply Chain Management:• Oversee the inventory of raw materials (e.g., metals, alloys) and ensure there is enough stock to meet production needs.• Coordinate with the procurement team to ensure timely delivery of materials.• Monitor and control inventory levels to avoid overstocking or stockouts.o Reporting and Documentation:• Prepare and submit reports on production progress, performance metrics, downtime, and safety incidents.• Keep accurate records of production data, maintenance logs, and quality control inspections.• Analyse production data to identify trends and areas for improvement.

Suresh Kushwaha's Current Company Details
Southco, Inc.

Southco, Inc.

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Production, Sourcing, Procurement & Vendor Management
concordville, pennsylvania, united states
Website:
southco.com
Employees:
1241
Suresh Kushwaha Work Experience Details
  • Southco, Inc.
    Manager - Production & Scm
    Southco, Inc. Apr 2020 - Present
    Pune, Maharashtra, India
    1) Production Planning • Plan the resources efficiently to meet the customer needs, Ensure the material availability as per customer demand. Implement strategies and initiatives for material procurement & Production planning processes.• Manage OTIF (On time in full – OTR / OTP) and production planning and scheduling of all the machine centers to ensure optimum capacity utilization and increased material availability. 2) Vendor Management / Rationalization• Implement plans and initiatives for supplier selection and evaluation & to evaluate supplier performance in terms of cost, quality, and commitment, and conduct regular audits. • Managed casting commodity vendors for Aluminum casting, Zinc Casting, Magnesium Casting, SS Castings (Investment Casting) & MIM (Metal Injection)3) Procurement of Material & Bought out Parts• Implement plans and initiatives for procurement of all materials & Bought out Parts required for the business & constantly evaluate cost-saving opportunities in the Supply Chain. • Negotiations with vendors get competitive pricing with reasonable payment terms and standard terms and conditions.• Achieved of cost saving of $215k+ and offset monopolistic behavior of single supplier from China.4) Demand Planning • To actively work with the Sales team in identifying demand for each product category & ensure product availability. Supervise to publish the Sales demand & actions to meet the demand. • Analyze Sales trends & identify key drivers of Sales to ensure the timely availability of material.5) Inventory Management • Implement plans and initiatives for Inventory of all materials to ensure Inventories are within budgeted levels by building checks & controls to ensure smooth flow of materials.• Ensure Zero-line stoppage due to material shortage. Ensure inventory accuracy above 98%., Ensure high Inventory turns.
  • Endurance Technologies Ltd.
    Production Manager
    Endurance Technologies Ltd. Jul 2015 - Mar 2020
    Pune, Maharashtra, India
    Worked as Department manager for Die Casting and handled complete plant, Chakan.• Looking after production, trouble shooting, rejection and man force load distribution, Safety etc. • Concerning the output and safety.• As a coordinator continue fallow up with the quality department to ensure the quality requirement. • Maintain all discipline assigned to whichever area is assigned for working. • Maintain cleanliness and good housekeeping at the site. • Responsible for the safety of workers, Machines and all equipment. • To verify the production quality as per the control plan. • Manpower deployment, training to production people to achieve production. • Involve in TPM activity, TS16949, ISO9000-2008, OHSAS. And annual TS audit handling (departmental)
  • Subros Limited
    Jr. Manager
    Subros Limited Jun 2010 - Jul 2015
    Noida, Uttar Pradesh, India
    I joined Subros as the engineer in the production department and handled all departmental activities.• Looking after production, troubleshooting, rejection and manpower utilization, Safety etc. • Daily die loading and loading as per production plan.• As a coordinator continue to follow up with the quality department to ensure the quality requirement. • Machine troubleshooting and process parameter setting.• Maintain cleanliness and good housekeeping at the site – 5 S. • Responsible for the safety of workers, Machines, and all equipment. • To verify the production quality as per the control plan. • Manpower deployment, training to production people to achieve production. • Involve in TPM activity, TS16949, ISO9000-2008, OHSAS. And annual IATF audit handling (departmental)
  • Ahresty Corporation
    Leader
    Ahresty Corporation Jan 2008 - May 2010
    Bawal, Haryana, India
    Headed the casting engineering department end ensured the production of sound and porosity free castings, main responsibility was the process optimization to get maximum yield out of it.• Process Optimization: - Was responsible for achieving good quality Engine parts like Crankcase LH/RH and covers LH/RH for 4-wheelers for customers like Maruti and Nissan. Done process optimization on different tonnage and make of diecasting machines like -UBE & Toshiba machines with GF technology from 800 Tons to 1650 tons machine.• Kaizen / Improvements: - To suggest and implement quality improvements in new die manufacturing like gate design and overflow location to minimize air entrapment in casting. So that castings can be made porosity free.• Quality control: - o To work with the quality & die maintenance department to eliminate/minimize the quality defects in castings. o To ensure minimum PPM and overall responsibility up to the customer line. o Handled customer complaints with customers like Suzuki engine assembly plant (Car Plant)• New die trials: - Was responsible for new die trials and set the process parameters, suggest the improvements in tool to improve the component quality.
  • Rico Auto Industries Ltd.
    Department Engineer
    Rico Auto Industries Ltd. May 2006 - Dec 2007
    Gurgaon, Haryana, India
    Worked in production of HPDC components, looked after die casting machines ranging from 80 Tons to 1800 tons for getting production and good quality parts. • Handled shifts as shift In-charge, was responsible for achieving productivity & the production of good quality Aluminum casting Engine parts like Crankcase LH/RH covers LH/RH & different brackets for 4-wheelers and 2-wheelers. • Looked after different tonnage and make of diecasting machines like -UBE, Zitai, Toshiba & Buhler machines with Squeeze and vacuum technology from 80 Tons to 1800 tons.• Loading and unloading of dies as per production plan.• Improved OEE by practicing TPM and reduced cycle time of different casting parts by process optimization.• New tools trials and machine parameter setting to ensure the production of porosity-free sound castings.• Worked on reducing die change over time to achieve Quick change over – SMED (Single minute exchange of die)• Started TPM activities in the plant by formation of Pillar Structure & inculcating the TPM culture across all departments/functions.o OEE for HPDC shop improved by 18% (67% to 79%).o Machine Output improved by 38% (0.60 to 0.82 tons/machine)o IHR reduced from 17% to 9 %.
  • Subros Limited
    Asst Engineer
    Subros Limited Aug 2002 - Apr 2006
    Noida, Uttar Pradesh, India
    I started my career as a Diecasting machine operator (Diploma Engineer Trainee), learned the operating of Diecasting machines and melting furnaces & troubleshooting. Later I got promoted to Asst Engineer.• Operated UBE 630 T G series and UBE 680 ton IS series machine with Squeeze and vacuum technology.• Loading and unloading of dies as per production plan and manufacturing of HVAC compressors casting parts like cylinder blocks and covers.• participated in various quality circles to improve productivity and quality of casting parts.• Improved productivity and reduced breakdown by practicing TPM, DD20, and Monozukuri.

Frequently Asked Questions about Suresh Kushwaha

What company does Suresh Kushwaha work for?

Suresh Kushwaha works for Southco, Inc.

What is Suresh Kushwaha's role at the current company?

Suresh Kushwaha's current role is Production, Sourcing, Procurement & Vendor Management.

What schools did Suresh Kushwaha attend?

Suresh Kushwaha attended Indira Gandhi National Open University (Ignou), Delhi, Janardan Rai Nagar Rajasthan Vidyapeeth University, Government Polytechnic College, Kendriya Vidyalaya, Kendriya Vidyalaya.

Who are Suresh Kushwaha's colleagues?

Suresh Kushwaha's colleagues are Daiane Amaral, Craig Esty, Shrikant Viveki, Jose Terrazas, Luis Carlos Agui, Brian Swider, Christian Lauxen.

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