Product development activities...

*Receive components requirements or clarifications through JIRA for parts identification, procurement of samples or alternate source requirements.*Developed a good supplier base and Maintained AVL contacts for the Organization.*Interacted with Components suppliers/distributors over mails/calls/having direct meetings to discuss about supplier’s product lines to meet projects requirements.*Identified complex parts as DDRs, eMMC5.0 and NAND/NOR flash ICs and passives components for a new or sustained projects with multiple sources by spec comparisons, Foot print compatibility, Form Fit Function (FFF) Analysis to meet and procured samples on FOC or paid from suppliers for evaluations.*Successfully identified low-cost alternate/drop in replacement parts for Sling project which saved ~$7.15*Successfully tracked and ensured all the PCNs are closed or an alternate is available for each of them. *Ensured that more than 90% of the BOM are multisource AVLs. *Liaised with PM Teams to release on time packaging items of FG level and Master carton level BOMs.*Supported teams with various developmental activities by arranging samples and clarification from various vendors (TTI on thermal Pads, Amphenol on Cables, Major DDR/Flash memory vendors, etc.).*Managed ECO/MCO/Deviations for Dish projects for all BOMs and costing them as needed for projects.*Analyzed approved HW design changes to determine if any Inventory or WIP or On hand /On Order items have any impact and disposition required due to E&O materials of change implementation.*Worked with HW and SW teams on all hardware and software releases for new, ongoing and sustenance projects.*Worked on suppliers’ PCNs/PDNs/Obsolescence notices for any risk on products and tracking & closure of the same. *Established and released 10 Sustaining Engineering process documents for SE.*Floated RFQ, process PI/TI for payments for components to new projects and prepared kitting of all sampled components for proto build to CM.

-Proficiently managed all projects documentation, Part creation, New BOMs releases to CM.-Proficiently Managed BOM/ECO/MCO process, Deviations, Stop-ship.-Provided CM support, Project Co-ordination and Product labels preparation.

-Managed items master creation for all parts and AML update as well.-Supported NPI activities in Agile, oracle. Managed BOMs and Engineering changes (ECO, MCO &DO’s..-Systematically updated STD costs and items attributes provided by PM and SCM teams for all items.-Conducted ISO 9001 and TL9000 internal audits as per audit plan and reported results to QMS MR.-Prolifically validated 1 million Oracle data for plant migration & Implemented 2K ECO’s.

-Ensured that the QMS processes are established, implemented, and maintained.-Conducted periodical internal audits & third party audits as per annual audit plan.-Closure of audit findings/non-conformances with Corrective and Preventive actions (CAPA)-Conducted management review meetings after internal audits for QMS effectiveness.-Deputed as (Deputy Management Representative) for QMS to assist MR in regard to QMS activities.-Transformed hard copy of Documentation (SOP/Procedures and WIs) for QMS into soft copy using software application tool Lotus notes based QMX data bases for Documentation.

-Performed IQC and FQC of inward & finished products as per sampling plan. -Developed plans for checking/testing of inward components/materials as per sampling plan.-Done First article or Sample approval of Parts or onsite inspection of Fabrication of panels/boxes.-Performed timely calibration of all process measuring and monitoring instruments-Evaluated effectiveness of audit programs and CAPA of NC’s & reported statistics to Quality Manager-Proactively contributed in implementation of quality control systems and procedures.-Tested 350/250/140 KVAr Automatic & Dynamic Power Factor Control Panels (which were used for windmills) and dispatching defect free products to customers with Test reports.-100% Successful calibration of Master Calibration Equipment/Instrument with external agencies and in-house calibration as well. -Arrested transformers incoming rejections to 0% for soak test/Burn on failures.

-Managed Production of fixed & variable inductors, IFT’s, Toroidal coils, Line and Potential transformers.-Closely monitored production of coils and transformers to achieve daily targets-Geared the activities for production of twisted wires and Litz wires for components.-Led & guided the team for ensuring Quality Control, maintenance of Instruments/Equipment.-Monitored the assembly line of over 10 types of products daily.-Efficiently managed 50-60 production line operators including apprenticeship trainees.-Held distinction of producing 2000pcs of Potential Transformers per day, which involved manual process.

-Performed IQC of Components / Materials as per sampling plan, Final QC of finished products.-Hi-Pot Testing of Transformers, Inspection of Bare PCB’s and Assembled PCB’s and -Inspected Electronic Cash Bill Register and Electronic Time Recording Machines-Tested Key Boards and Display Boards of above machines and packing inspection and Wave & Dip soldering.

-Tested Transformers for Soak and Burn-in tests and calibrated Automatic Voltage Stabilizers.-Carried out components assembling and soldering in PCB’s. -Assembled and wired Stabilizers of 0.5KVA to 10KVA and delivery of units to local customers.