Sushil Kumar Singh Email & Phone Number

SYNOPSISA Mechanical Engineer with 27 year experience in Plant Operations, Production Planning, Process Enhancement and project. Currently serving as HOD in Melting & Casting Operation with Banco Aluminium Limited Vadodara, Gujarat, India.Comprehensive 27 year experience in Casting of Aluminium Billet, Slab and Ingot Casting. Hands on experience in operation of Melting & Holding furnaces, Billet and Slab Casting machine, Homogenizing furnaces, In line Degassing units, Billet Sawing machine, ARL Spectrometer, ALSCAN Hydrogen analyzer and other related equipments.Comprehensive understanding of ISO 9001, ISO14001 and ISO 18001. Well versed with WCM activities (QC, TPM, 5S, VIS, JIT etc).AREA OF EXPERTISE & EXPOSUREPRODUCTION PLANNINGPlanning for Billet Caster to achieve production target.Prioritizations and route planning for execution of customer order.Execution of order with best possible batch formation.PROCESS ENHANCEMENTExecuting cost saving techniques/measures and modification to achieve substantial reduction in expenditures and work within the budget.Analysis of operational activity and measures parallel activity and applying techniques/modification to Eliminate Non value adding activity. Providing constant measurement for enhancement in Overall Equipment Effectiveness (O.E.E.).Improving quality/productivity/reliability at manufacturing with continual improvement.MAINTENANCE ACTIVITIESCoordinating with service agencies for maximizing the equipment utilization, through the implementation of various checks at a certain dynamic frequency.Initiating preventive/corrective actions on the basis of Chronic and Sporadic loss study of the process and equipment and prioritize the preventive actions.COMMISSIONINGInvolved in commissioning and startup of Wag Staff Billet and Slab Casting Plant.

Listed skills include Continuous Improvement, Factory, Iso, 5S, and 12 others.