Susil Sathasivan Email & Phone Number

Nusa Jaya, Johore, Malaysia

In my role within the Drug Substance Department, I've had the privilege of leading insulin purification endeavors utilizing cutting-edge HPLC techniques. With an unwavering commitment to excellence, I ensured every step adhered to stringent GMP and ALCOA standards, safeguarding both product quality and regulatory compliance.Collaboration has been at the heart of my approach, as I've worked closely with cross-functional teams to optimize production schedules and streamline unit operations. Through meticulous coordination of equipment maintenance and rigorous review of Batch Manufacturing Records, I've upheld the highest standards of quality assurance, ensuring every product meets or exceeds expectations.Responsibilities: • Led insulin purification using HPLC techniques in Drug Substance Department, ensuring GMP and ALCOA compliance.• Collaborated on production schedules, optimizing unit operations.• Coordinated equipment maintenance per SOPs in the production area.• Conducted thorough reviews of Batch Manufacturing Records for QA compliance.• Developed and maintained meticulous process documentation in Buffer Preparation Area.• Engaged in EHS programs, contributing to plant safety.• Executed protocols for equipment qualification and validation.• Formulated and revised SOPs for process modifications and improvements.Achievements:• Pioneered consecutive insulin purification batches with effective shift planning.• Implemented and refined HPLC methods, resulting in a remarkable 60% increase in the final API unloaded.• Collaborated on introducing an innovative inline buffer dilution skid, reducing TAT for HPLC regeneration.• Earned the 'Certificate of Commendation' for exceptional Q3 FY’23 contributions

Klang, Selangor, Malaysia

Throughout my tenure, I've been a catalyst for seamless communication and strategic planning between our in-house supply chain and external suppliers. By facilitating monthly dialogues and meticulously planning daily raw material requirements, we've ensured uninterrupted operations and maintained optimal inventory levels to meet customer demand.I've played a pivotal role in orchestrating the daily latex compounding schedule, perfectly aligned with customer demand for continuous manufacturing. Advising our production team on periodic revisions of gloves' chemical composition has been instrumental in enhancing production flow and ensuring consistently high-quality output.Responsibilities:• Facilitated monthly communication between in-house supply chain and external suppliers, strategically planning daily raw material requirements.• Planned daily latex compounding schedule aligned with customer demand for continuous glove production.• Advised production team on periodic revisions of gloves' chemical composition for seamless, high-quality production flow.• Executed cost-saving and process enhancement studies/projects successfully.• Proficient in SAP, conducting monthly stock takes for factory's raw material usage.• Managed multinational workforce, ensuring smooth glove manufacturing operations.Achievements:• Implemented antistatic hoses in production, reducing latex blockages and disruptions.• Achieved a monthly ROI of MYR 24,500.00.• Improved alkaline preparation with a titanium filtration system, aiming to mix recycled alkaline with fresh alkaline.• Significantly reduced pure alkaline usage, resulting in an annual ROI of MYR 1,200,000.00.• Successfully experimented with and produced nitrile gloves using natural rubber glove formers.• Collaborated with sister companies to study the chemical formulation of nitrile gloves.

Bandar Sunway, Selangor

Embarking on a journey of exploration and innovation in the realm of packed bed dispersion analysis, I've delved into the intricate dynamics of this critical process through cutting-edge non-invasive imaging techniques.Utilizing advanced methods such as X-Ray Computed Tomography (CT) and Ultraviolet imaging, I've meticulously evaluated the dispersion effects within packed beds, unraveling their behavior with unprecedented clarity and precision.This endeavor has not only deepened our understanding of packed bed dynamics but has also paved the way for enhanced optimization strategies and improved performance in various applications. By harnessing the power of non-invasive imaging, we've gained invaluable insights into flow patterns, particle distribution, and bed uniformity, empowering us to refine processes and drive efficiency to new heights.

Bandar Sunway, Selangor

Venturing into an intriguing realm where chemistry converges with biotechnology, I've immersed myself in the exploration of microgel formation using aqueous two-phase systems.Within this dynamic domain, I've dedicated myself to unraveling the complexities of liquid-liquid equilibrium, probing the delicate interplay of components that govern the creation and characteristics of microgels. By blending Polyethylene Glycol and Gelatin within aqueous solutions, I've orchestrated a symphony of molecular interactions, resulting in the emergence of microgels endowed with distinct properties and functionalities.However, my pursuits extend far beyond mere synthesis; they extend into practical application. Driven by a spirit of innovation, I've delved into encapsulating bioactive compounds within these microgels, uncovering new avenues for the retrieval and delivery of bioproducts. Whether it involves safeguarding the stability of fragile biomolecules or enhancing their efficacy, the possibilities for transformative impact are boundless.Through systematic experimentation and unwavering dedication, I've pushed the boundaries of what's achievable in microgel technology. Each advancement fuels my passion for scientific discovery and strengthens my commitment to catalyzing positive change within the biotechnology sphere.

Meru, Klang

Bachelor Of Engineering - Be, Chemical Engineering

Australian Matriculation