T Ravi Shankar Email and Phone Number

3500 TCD Cane sugar Factory.Achieved Capacity Utilization of the plant 107%Steam% cane achieved 33.95%.Crushing in the season 2020-21 @ 4700 TCD. Highest crushing in the season 2021-22 acheived @ 5004 TCD Highest Recovery in the season 2022-23 achieved @ 10.48%

650 TPD Carbonation Sugar Refinery of Advanced Technology supplied by Chemical Systems Technologies (I) Pvt Ltd,New Delhi,India.Produced Single Refined sugar colour of 25-45 IU.Already Erected sugar Refinery,commissioning of the operations done.

Errection & commissioning of 1500 TPD Phosphotation and Carbonation Decolurisation Combination designed Partially Automised sugar Refinery commissioning.Improved capacity utilization of the old sugar Refinery from 450 TPD to 586 TPD & Yield has improved from 94 to 95.25% and the Superior Quality Refined sugar of 45 IU production, Energy conservation Measures.

Erected New Sugar Refinery in Pesantren Baru of 600 TPD & successfully proved which was started on 19 th May 2015 & 10 th August 2015 & produced 25 ICUMSA sugar & created a ideal plant for producing Refined sugar among other 13 ptpn X Government sugar factories.Many other PTPN Government sugar factories Technical staff visited the Refinery & appreciated our efforts for producing Premium quality Refined sugar. Another remarkable achievement done from 11 th August 2016 PB SF produced Sulphur free sugar with 4 Massecuite Boiling scheme ( A,B,C & D) & produced a sugar of 150 ICUMSA & creates a record &role model plant in Indonesia. Visitors of other ptpn sugar factories visiting & studying the Boiling Scheme for effective economy saving of chemical cost as sugar colour is not important in Indonesia.

PB cane sugar factory is of 6250 TCD & 600 TPD Phosphotation sugar Refinery Plant. Erected Sugar Refinery successfully commissioned on 23 rd July 2015 & reached production capacity of 525 TPD by 05 th August 2015.

Worked in Erection of Greenfield cane sugar Project of 3000 TCD & 18 MW cogen Project successfully commissioned & proved by achieving the Quality of sugar.

- Solving of product quality issues.Maintaining of quality as per CODEX requirement.- Energy Audit- Capacity Utilization.- Improving the performance of the 5 sugar complexes.- Attending trouble shooting problems.- Technical Auditing for 5 Integrated Sugar Complexes in NSL Group.-By adopting waste heat recovery from hot condensate, NCG & Boiler flue gas & by modified vapour bleeding system in Evaporators & also by avoiding HP Steam for Process usage and with 90% capacity Utilization we achieved Steam % cane to 34.50 % as against 35% (Target) in NSL Sugars, Aland during the current crushing season 2013-14.•By Energy conservation measures we brought down power consumption to 24.18 Kwh/Ton of cane as against 25.00 Kwh/Ton of cane (Target) in NSL Sugars, Aland, Gulbarga ,India during the current crushing season 2013-14

Woked in erection & successfully commissionined BUA Sugar Refinery & achieved Target capacity 2000 TPD.Continuously supplied the Refined sugar for Pepsi & other beverages. Engaged SGS external consultancy for Auditing & GFSI certification in 2012-13. Role of Process Manager involves• Optimisation of Refinery process to maximise quality, throughput, extraction and efficiency of sugar production. • Technical process expert advice to Refinery shift teams to ensure effective processing. • Continuous developing refinery technicians, Shift process superintendents and Supervisors by training programme, writing best Standard operating practice documents and process help guides. • Management of plant day to day maintenance activities including permits to work. • Improving Refinery Work and Standard Operating Procedures, implementing Safety quick wins and improvement projects.• Owning Refinery shutdown, commissioning and start-up procedures.• Promoting food safety by attending Customer Focus meetings, review Management procedures. Involvement in HACCP review process to ensure Refinery HACCP diagrams are up to date and all plant changes are captured. • Commissioning plant and process changes. • Working as part of a team to manage maintenance delivery in non-operational periods.• Making approval decisions against operational and maintenance budgets• Ability to stand in for Refinery General Manager

- Successfully achieved Target Capacity of 350 TPD sugar Refinery designed by TL & PT.UK.- Achieved Sugar colour of 3 ICUMSA R1, 12 ICUMSA R2 , 25 ICUMSA R3 sugar successfully & Achieved 3 times GOLD MEDAL from 2013-15 for the Refined Sugar best & Safety food Quality in Trade Fair.- Achieved ISO 9001; 2000 certification in the year 2002-03.- Meet the requirements of Customers like Pepsi, Coca cola, Uni liver &other beverages. . Responsible for managing the quality assurance department activities, QMS, customer complaints, process improvements, inspections, releasing products, SHEQ Management, hygiene and safety• Reviewing existing systems & procedures and designing internal controls/quality audit checks for achieving higher operational efficiency and resource rationalization• Resolving probable roots causes for rejected product (RCA) and providing possible solutions to lead the processes• Validating quality of products by establishing product specifications and quality attributes while measuring production, documenting evidences, determining operational and performance qualification• Maintaining and improving product quality by completing product, company, system, compliance, and surveillance audits• Gearing the activities to plan, organize, & manage internal procedures and resources to ensure maximum quality• Controlling standardization & compliance to policies and Standard Operating Procedures & closely supporting the cross pollinating of best practices

- Worked in Shift operations.- Working experience VVHP raw sugar production.- Worked in capacity calculations & Expansion of the Factory from 5000 TCD to 10,000 TCD.- Erected & successfully commissioned Integrated Syrup Clarification& Filtrate Clarification unit supplied by Chemical system Technology Ltd, New Delhi,India in 2001-2002.

- Worked after erection of Dangote Sugar Refinery designed by TL& PT and successfully achieved Target capacity of 1250 TPD RSO in the year 2000-01.- Worked as Talo Clarfication supervisor for 6 months and improved Fine liquor colour from 100-180 ICUMSA .-Worked as a Refinery Pan boiling supervisor for 6 months and achieved the Target sugar bagging 25,000 bags/day(50 Kg)

Sugar Processing

Sugar Processing shift operations

- Worked as a juice Clarification Supervisor- Worked as a Laboratory Analytical Chemist.- Calibrating and adjusting the instruments of laboratory used in analysis through the shift.-Follow the uniformity and intake the samples from different stages of the factory..Follow up making a suitable analysis of the products as per required specifications.-Follow up making tests and experiments according restricted technical basis for every analysis.- Follow the intake and uniformity materials coming to the factory (lime stone, Sulphur, phosphoric acid & other chemicals, .. etc.) and making analysis according the ensured methods and record it.- Follow up different sources of sugar loss in the shift and working on preventing or decreasing it by cooperating with production and engineering responsible.- Ensuring the final products (Sugar, Pellets) for achieving the standard or contract specifications.- Conforming analytical results to required target specification for each step.10- Follow up the performance of all workers in quality department.11.Commitment of application the rules and principles for the operation instructions of different quality lab. Instruments to ensure that the operation was done in according to correct rules.12.Follow up and record the products counters readings and measuring and recording any remarks.In Term of Training13.Executing the training programs according the Q. Department plan.In term of communication14.Reporting about the operating results in all stages of industrial process and carrying forward to Laboratory In charge.2.Reporting about the characteristics and specifications the inlets (main raw materials and aid raw materials) and final products (sugar, molasses and pellets) and carrying forward Shift chemists.