Tarun Thomas George Email & Phone Number

Irvine, Ca, Us

• Responsible for add-on products such as Off Road Bumper system, Winching system, crossbars, Rockrails from conceptualization to final manufacturing.• Develop CTS, SSTS, best practices based on testing, research and benchmarking products• Develop bumper system to support 40kg winch that can meet the Federal regulations and internal company standards.• Integrate with Industrial design team, studio team, CMF team and suppliers to develop requirements/ specifications for crossbar and rock rails.• Design new quick release mechanism for roof cross bars that can be assembled and disassembled from the vehicle within 15 seconds or less.• Create vehicle level DFMEA, DVPR and conduct PDT meetings to solve design problems in systematic and timely manner.• Generate time plan, cost chart, BOM charts for accessories and its components.• Design and package components in vehicle level using Catia V6• Followed Agile workflow methodology for conducting product design.Keywords: DFMEA, GD&T, DFM, DFA, DVPR, DOE, Assembly sequencing, Sheet metal design, Quality control, Reverse Engineering, Benchmarking, Catia V6, Enovia, FEA, CTS, SSTS, Structural Engineering, injection mold design

Hinjawadi, Pune, Maharashtra, In

Design Engineer, deployed at client site for different client projectsworked on various projects for GM, FCA and Nissan.product life cycle management of components in GM, FCA and Nissan Team center.

Detroit, Michigan, Us

• Resident engineer at General Motors, for fuel and brake lines, responsible for new designs considering manufacturability, ergonomics and safety.• Worked on O1SL, C1XX and legacy programs.• Developed 3D design, GD&T and prototypes.• Conduct product life cycle management activities such as design reviews, design and process validation.• Generated EWOs and BOM.• Using PRTS, tracked issues, evaluated them and developed solutions.Keywords: NX, Teamcenter, DFMEA, DRBFM, EWO generation, PRTS tracking, product lifecycle management, DVPR, GD&T.

West Lafayette, In, Us

• Developed qualitative design learning RASIC, to analyze multimodal data gathered from novice and expert designers undertaking collaborative design projects.• Conducted multivariable regression analysis from user studies to develop new design learning techniques.• Designed product architecture and user experience of software application used for collaborative design development.• Designed robotic toys and fabricated prototypes using laser cutting and 3D printing methodologies.Keywords: Requirements elicitation, Usability studies, Qualitative/Quantitative Analysis, Statistics, JMP, SPSS, Matlab, Solidworks, 3D printing, laser cutting, MS Office, UX design♣Project manager for a team of 6 data analysts of various research projects to receive project requests, train candidates and ensure timely execution and quality.Closing the Cognitive Gap. (Project title)♣ Development of back-end API for post-it app a web-based application to enable creation and collaboration during conceptual design phases. ♣ Joint project with TCS ♣ Facilitate multidisciplinary meetings, presenting results with the company, and taking leadership of multiple projects.

West Lafayette, In, Us

Product and Process Design♣ Guide students in the design of new products from conceptualization stage to final prototype using principles like value engineering, business model canvas, manufacturing methodologies and statistical methods♣ Update and develop lecture notes to reflect new trends in process designDesign for manufacturability• Instructor at Machine Lab.• Collaborated with professor in planning course requirements. Assisted students with their projects, and allied works for two graduate level courses: Product and Process Design & Design for Manufacturability. • Trained graduate students on Design for manufacturability techniques such as Quality Function Deployment (QFD), Failure mode Effect and Analysis (FMEA), Design for Assembly (DFA), Cost analysis, Statistical tolerance analysis and GD&T for various minor course projects.Keywords: MSC Adams, CNC programming, DFMEA, GD&T, DFM, DFA, DMAIC, SPC, DOE, Process planning, QFD, HOQ, Product and Process design.ThermodynamicsAssisted Prof. Terrence Meyer, Prof. Robert Lucht, and Prof. Satish Boregowda for the grading and guiding of students in thermodynamics.

West Lafayette, In, Us

Navigate middle school students through the design process and its philosophy through design, assembly, and manufacturing of mechanisms for automation of robotic movements. Designed and manufactured mechanisms and automata models to demonstrate mechanical engineering basics - Conducted user study to understand the various interactions students display while learning by evaluating various activities such as sketching, drawing, construction, software modeling, iterative designing, peer facilitation, physics concepts and mechanics -Lead a team of 10 people in the planning, development, coaching and execution of design course.- Teaching middle school students complex mechanical linkages and mechanisms using interesting 'Automata' models and helping them understand and use 2-D and 3-D modeling software such as AutoCAD and SolidWorks to make their own robots

¥ Supervise a team of 30 employees in day to day operations.¥ Overhaul of engine, clutch , differential and gearbox, brakesystems for repair/servicing of ISUZU trucks.¥ General Servicing of trucks to meet government safety and environment regulations ¥ mechanic for general body work and painting operations¥ Hands-on assembly and disassembly of all truck parts.

Hinjawadi, Pune, Maharashtra, In

¥ Design of automobile seals in-car environment according to industry guidelines using Catia.¥ Die design for automotive seals based on the extrusion profile designed on the vehicle and area of application.¥ Development of fuel, brake and other fluid systems packaging solutions based on best practices and clearances using NX.¥ Redesign of heat exchangers for non-automotive industry based on customer requirements using SOLIDWORKS.¥ Create quotation and manufacturing drawings specific to customer requirements considering Geometric Dimensioning & Tolerance (GD&T) and statistical tolerance. ¥ Inventory management of virtual parts to optimize future references.¥ Peer review of design drawings to ensure quality standard ISO9001.

Mumbai, In

•Evaluate oil Refining and subparts manufacturing process to ensure the smooth operation of the plant.•Maintenance of turbomachinery, heat exchangers, and oil-tanks

Master’S Degree, Mechanical Engineering

Bachelor'S Degree, Mechanical Engineering