Product Development Engineer
CurrentDevelop and design practical and satisfying solutions to the photography and firearms industries, catering to end use customer and military/defense contractors alike.Projects and Accomplishments• 4.7 star average on products designed for B2B/B2C○ Principal Engineer, Pultrusion Manufacturing Startup• Responsible for bringing carbon fiber tube manufacturing process in-house • Receipt and installation of custom built pultrusion machine, only one of it's kind in western hemisphere • Design of building facilities to support process; High voltage multi phase power, HVAC, chemical handling, expansion planning, and safety compliance○ Project management• Use Asana to manage project team of up to four• Created new job roles and hired to staff new process • Coordinate and communicate with contractors, consultants, suppliers, inspectors, manufacturing partners and OEM• Maintain records of development status and experiment results• Coordinate design and manufacturing cycles with in-house machine shop○ Design• Design of carbon fiber tube layup, balancing aesthetics, mechanical performance, and machine constraints • Designed and built turnkey tooling oven, reducing tooling downtime ~200%• Redesigned OEM die tooling to reduce consumable replacement costs and changeover downtime • Redesigned several OEM components to improve process stability, surpassing what OEM was able to achieve prior to machine delivery○ Development• Designed suite of experiments to test if tubes produced in house meet/exceed tubes purchased from current supplier• Designed electromechanical means of quantifying vibrational characteristics of composite tubes and tripod assemblies• Established process for reverse engineering layup design of competitor tubes• Established process for qualifying mechanical performance of tubes