Ted Heller Email & Phone Number

Billerica, Massachusetts, US

Billerica, MA, US

Led accuracy improvement effort for a micron level pick and place system. Included specification of tests, analysis of data, determination of optimal system settings, and mechanical improvements.Successfully improved the thermal uniformity of a product to bring performance within target specifications. Achieved by more accurate measurement methods.

Westborough, Massachusetts, US

Provide innovative design solutions for clients bringing game changing products to market in the consumer goods, life sciences, energy storage, construction, hotel, food vending, and industrial heating markets.Lead engineer on several development projects, working directly with clients throughout the process, from requirements development through prototype.

Designed and built prototype and production equipment to develop pioneering technology in the industrial air conditioning market. Heavy invlovement from design from concept, detailed design, fabrication, build and test. SolidWorks/PDM used for design, documentation creation/control.

Glasgow, Scotland, GB

Successfully increased flow performance of butterfly valves without increasing manufacturing costs. Realized combined gains of more than 10% to match or exceed competitors’ performance. Used SolidWorks for design, documentation and simulation.Designed product modifications to support customer inquiries and orders. Prepared detailed reports in compliance.

Austin, TX, US

• As a member of the rapid prototype design group, designed several beamline components to support aggressive schedules for R&D projects.
• Drove projects through from design review to detail documentation, ECO release, procurement and assembly. All modeling and drawings done in SolidWorks.
• Lead engineer for next-generation GCIB process chamber module. Responsible for successful integration of all subassemblies and hardware, and generation/maintenance of the SolidWorks model and associated documentation.
• Designed Faraday for measuring beam current on next-generation GCIB process chamber module.
• Co-designed new timing belt drive assembly as part of a reliability improvement program. Unit successfully completed 50k cycle qualification and was incorporated on the production tool.
• Designed and specified components for a water purge circuit and house vacuum integration for a facilities distribution module.

• Successfully designed equipment upgrades to help a customer meet its particle reduction and process improvement requirements. Assisted technicians with on-site installation.

US

Design and documentation of mechanical components and assemblies for Ion Implantation Equipment.Major contributor on a product redesign team that reduced the cost of a key product by over 25%.Took products through entire design cycle, including initial concepts, prototype, final design, documentation and release to production.Named as inventor for U.S..

Norwood, MA, US

New product development of materials testing equipment.Responsibilities included initial design concepts, prototype testing, final design, documentation and release to manufacturing.Key contributor to the development of the Model 5525 AsphaltPro™ Direct Tensile Tester.

Mscse, Cad/Cam

Bsme, Engineering