Ted Berchak

Ted Berchak Email and Phone Number

Vice President - General Manager @ KESTREL Vision
Cleveland, OH, US
Ted Berchak's Location
Greater Cleveland, United States, United States
Ted Berchak's Contact Details
About Ted Berchak

Strategic leader who energizes teams to achieve grow sales, margin, and profitability through world class client experience. Accomplished at enabling significant YOY sales growth, profitability, and organizational efficiency through leadership development, strategic marketing and collaborative and motivational management style.Strategic Leadership• Client Experience• New Market Development• Product Launch• M&A Due diligence and integration• Full P&L ResponsibilitySupply Chain | Ops:• Procurement | Negotiations | Category Mgmt• Mfg. 4.0 | IOT automation and integration• Logistics• Materials Management• Sales & Operations PlanningLeadership• Team Building• Multi-site Management• Succession Planning• Leadership Development• ERP ImplementationI can be reached through LinkedIn or at tedberchak@gmail.com.

Ted Berchak's Current Company Details
KESTREL Vision

Kestrel Vision

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Vice President - General Manager
Cleveland, OH, US
Employees:
71
Ted Berchak Work Experience Details
  • Kestrel Vision
    Kestrel Vision
    Cleveland, Oh, Us
  • Keyline
    Vice President - General Manager - Americas
    Keyline Sep 2022 - Jun 2024
    Conegliano, Tv, It
    Leader of Americas region with full P&L responsibility. Keyline is an integrated security solutions provider manufacturing automotive, business, and home security product portfolio. • Drove top line results of 10% year over year sales growth and margin increases by 7% year over year.• Using top grading techniques top graded Keyline USA talent adding deep experience in distributor relations, product management, finance, and promoting customer operations expertise.• Improved working capital: reduced accounts receivable by 43% by increasing resources in collections, expended accounts payable by 10% through renegotiated purchasing agreements and resource efforts, and reduced inventory by 15% due to inside sales efforts.• Increased distribution base by 8% and increased YOY sales to existing distribution partners by 17%. through developing buyback programs, rebate incentives, and loyalty programs to incentivize growth.• Design and implemented a procurement program which resulted in 4% net cost out on raw material purchases and increased payable timeframes.• Increased throughput in non-warranty repair, using lean manufacturing techniques and realigning resources increased non-warranty repair sales by 220%.• Launched 2 new products, portable key cutting machine and an auto programming device• Developed blue tooth enabled locking technology for the trailer and RV market space. Utilizing quick launch techniques reduced time to market by 45%.• Expanded consumable product by promoting the JET product line and developing both an OEM and distribution customer base.• Implemented a new CRM system to better track integrated customer interactions (customer service, marketing, sales, and technical support.)• Implemented artificial intelligence for use in technical and customer support, reducing inbound calls by 22% for both customer support as well as technical support.
  • Novagard
    Vice President Operations | Multi-Site Plant Manager
    Novagard Jan 2019 - Jul 2022
    Cleveland, Ohio, Us
    Held P&L responsibility and managed Operations, Engineering, Quality, Maintenance, Safety, and Supply chain. Led 3 plants, 12 direct reports.• Launched a brown field construction of new mixing facility using fully integrated and automated (lights out) mixing, wet and dry adds, flammable material adds, and vacuum systems, integrated through multiple PLC’s directly into the ERP and Quality system (providing Manufacturing 4.0 approach). This resulted in the reduction of scrap, headcount and operating time. This also resulted in the improvement of inventory accuracy and stepped improvement in process control. • Developed a multi-year ops strategy that doubled EBITDA in the third year by empowering teams, enhancing the Operations leadership team with Fortune 500 talent, upgrading Netsuite / Oracle ERP system, establishing process engineering, safety engineering, and procurement functions.• Managed operations and supply chain activities. Established department KPIs to identify departmental performance and achieve aggressive goals.• Managed the Commercialization process with partners from Product Development and Quality, successfully launched 40 new products.• Improved Cash Conversion through reduction in inventory and increasing creditor days. This was done through the creation of a Sales and Operations Planning process improvements made to the make to stock model supporting construction markets.• Established cost out pipeline for process engineering, sourcing, indirect sourcing and logistics achieved YOY cost savings on raw materials, logistics, and process engineering.• Developed and implemented an Environmental Health and Safety compliance program. Passed an OSHA audit in 2022. • Improved profitability through customer portfolio margin review and rationalization as well as business simplification (divestiture of lower margin businesses).• Worked with local government to increase facility capital investment.
  • Process Technology
    Director Of Operations | Multi-Site Plant Manager
    Process Technology Jan 2017 - Sep 2018
    Willoughby, Ohio, Us
    Held P&L responsibility managing Operations, Engineering, Quality, Maintenance, Safety, Continuous Improvement, and Supply Chain. Led 2 plants, 12 direct reports. • Restructured the quality function between existing facility in OH and an acquisition in WI, combining 2 quality certifications and increasing supplier ratings with LAM Engineering and Micron (semiconductor).• Restructured procurement function (consolidated) which created 4% YOY cost out in 2017/2018 and improved supplier OTD 8%, reduced headcount 25% of combined purchasing departments.• Created continuous improvement function, mentored 3 six sigma black belt projects and trained 14 team leads on lean projects. Held kaizen events improving throughput 5% and increasing labor efficiency.7%.• Developed a culture of safety and won 2018 Mentor safety awards for longest time without an accident.• Developed quick sales response: Implementing on-line configurator for custom configured product with 2x quicker response to sales from 2016 baseline.• Developed Sales & Operations Planning (S&OP) which reduced lead time by 47%. Aligned staffing with sales and adjusted WIP levels to shorten lead time and increase throughput. Implemented a WIP Kanban system and changed manufacturing model to assemble to order, reducing lead times from 3 weeks to 1.7 weeks, and increasing plant throughput 18%. Supported 17% YOY sales growth in the Ohio facility.• Member of acquisition team, vetted companies, performed due diligence, selected acquisition and integrated company including people, processes, and systems.
  • Eaton
    Senior Category Manager, Indirect Procurement, Corporate
    Eaton Feb 2014 - Jan 2017
    Dublin, Ireland, Ie
    Global indirect procurement lead for MRO (Maintenance, Repair, Other) expenses. Managed $290 million in spend across 380 sites. Led 4 direct reports and dotted line team of 16 globally. • Negotiated corporate MRO contracts with key suppliers (Industrial distribution, bearings and power transmission, electronics, safety products, and outsourced maintenance.) Consistently achieved greater than 4% cost out, 95%+ on time delivery, and <20 PPM quality performance across indirect suppliers.• Implemented 10 sites of outsourced maintenance in North America, reducing headcount by 220, reducing $8M in cost, and reducing downtime 10%.• Implemented minority sourcing program, awarding $25M to minority owned companies while maintaining cost out goals and service goals.
  • Eaton
    Divisional Supply Chain Manager | Manufacturing Manager, General Products Division
    Eaton Mar 2011 - Feb 2014
    Dublin, Ireland, Ie
    Multisite Supply Chain Manager and Manufacturing Manager for Cleveland, Juarez, Mexico, and Shanghai, China. Led 10 direct reports and a total staff of 185 associates. Responsible for supply chain and operations functions in $45M business unit focused on oil /gas exploration and mining OEM equipment globally. • Used lean manufacturing methodology (value stream mapping and standard work implementation) to reduced quote to order (custom made product) cycle time by 55%. This increased throughput and revenue in this segment by $5.5M annually utilizing existing resources. • Led operations through elimination of $3.8M in past due orders through Lean Manufacturing and supply chain initiatives within 8-month period utilizing Value Stream Mapping, Standard Work, adding additional sources of supply, contract manufacturing to increase machining capacity, and Lean Conversion Tools for assembly areas.• Achieved >5% cost out, increased Supplier OTD from 82% to 98%, reduced Supplier PPM to <400, reduced total divisional inventory from 121 days to 73 days (on 80-day cycle time), and improved customer delivery from 71% to 91%.• Developed a pipeline of $3M in cost savings. Achieved this through mentoring green belt practitioners, training and implementing lean techniques (SMED and TPM), and value stream mapping.• Developed Purchasing and Inventory Control Supervisor who was promoted to Supply Chain Manager.
  • Precision Castparts
    Purchasing Manager
    Precision Castparts Mar 2010 - Feb 2011
    Lake Oswego, Oregon, Us
    Multisite purchasing manager for Mentor and Painesville, OH locations. Led 3 direct reports and a total staff of 10 associates. Managed forward buying, physical and financial hedges for divisional platinum, nickel, cobalt, electric and natural gas spend.• Developed buyer to become Purchasing Manager at New England facility.• Achieved cost out goal of $2.1M on $72M material spend.
  • Thomas & Betts A Member Of The Abb Group
    Supply Chain Operations Manager
    Thomas & Betts A Member Of The Abb Group Mar 2008 - Jan 2010
    Memphis, Tn, Us
    Held dual role P&L responsibility for operations including labor efficiency, machine up-time, scrap, Kaizen process improvement projects for one manufacturing site. Simultaneously, managed supply chain for two sites including customer satisfaction, inventory, material cost, procurement strategies, logistics, plant scheduling, and supplier quality. Led a staff of 5 direct reports and a total staff of 53. Managed union contract through closure / plant consolidation process.• Implemented ERP custom solution to an AS/400 platform on time and on budget, a 4-month project.• Developed printed circuit board, PCB, strategy increasing supplier on time delivery 22%, reduced inventory 23%, and decreased piece cost 35% for low volume custom products.• Member of plant closure team; transitioned 7 production lines to 3 different manufacturing sites on time and on budget. Cleveland locations closed in 2010.
  • Various Organizations
    Purchasing | Strategic Sourcing Manager | Category Manager
    Various Organizations Mar 1996 - Feb 2008
    ESCO TURBINE TECHNOLOGY (sold to CPP in 2012), Purchasing Manager 4/2006 to 2/2008CORPORATE UNITED GPO, Manager of Strategic Sourcing 11/2005 to 3/2006HI-LITE INTERNATIONAL, INC. (closed in 2011), Category Manager 6/2003 to 10/2005KNORR BREMSE (formerly Honeywell), Category Buyer & Transition Leader 11/1999 to 5/2003BEARING DISTRIBUTORS, INC., Logistics Analyst 3/1996 to 11/1999

Ted Berchak Skills

Manufacturing Supply Chain Management Materials Management Mrp Lean Manufacturing Six Sigma Procurement Operations Management Inventory Management Production Planning Logistics Business Process Improvement Supplier Development Material Requirements Planning Leadership Team Building Cross Functional Team Leadership Strategic Planning Performance Management Supply Chain Strategic Sourcing Supply Management Value Stream Mapping Kaizen Global Sourcing Process Improvement 5s Purchasing Automotive Continuous Improvement

Ted Berchak Education Details

  • Cleveland State University
    Cleveland State University
    Logistics
  • St. Bonaventure University
    St. Bonaventure University
    International Business
  • The London School Of Economics And Political Science (Lse)
    The London School Of Economics And Political Science (Lse)
    Hansard Scholars Program
  • Elyria Catholic
    Elyria Catholic

Frequently Asked Questions about Ted Berchak

What company does Ted Berchak work for?

Ted Berchak works for Kestrel Vision

What is Ted Berchak's role at the current company?

Ted Berchak's current role is Vice President - General Manager.

What is Ted Berchak's email address?

Ted Berchak's email address is tb****@****ard.com

What schools did Ted Berchak attend?

Ted Berchak attended Cleveland State University, St. Bonaventure University, The London School Of Economics And Political Science (Lse), Elyria Catholic.

What skills is Ted Berchak known for?

Ted Berchak has skills like Manufacturing, Supply Chain Management, Materials Management, Mrp, Lean Manufacturing, Six Sigma, Procurement, Operations Management, Inventory Management, Production Planning, Logistics, Business Process Improvement.

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