Tejaskumar Patel

Tejaskumar Patel Email and Phone Number

Lead Battery Manufacturing Engineer @Ford Motor Company /Ex-Tesla | Mechanical Engineering MS @ Tesla
Austin, Texas Metropolitan Area
Tejaskumar Patel's Location
Canton, Michigan, United States, United States
Tejaskumar Patel's Contact Details

Tejaskumar Patel work email

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About Tejaskumar Patel

As a staff project/manufacturing engineer at Tesla, I lead the design and implementation of innovative material handling and manufacturing systems for electric vehicles and clean energy products. With over 10 years of experience in the industrial and automotive sectors, I have a proven track record of delivering successful projects that meet the highest standards of quality, efficiency, and sustainability.I hold a master's degree in mechanical engineering and have expert skills in project management, CAD tools, engineering design & calculations, and FEA. I have developed and launched new products, automation processes, and concepts for various industry leaders, such as General Motors, Stellantis, Ford, RIVIAN, Pratt & Whitney, and Mercury Marine. I have also contributed to cost reduction, cycle time optimization, and customer satisfaction by collaborating with cross-functional teams, vendors, and stakeholders. I am passionate about leading mechanical engineering design and manufacturing, and I enjoy working in a challenging and motivating environment that shares my values and vision.

Tejaskumar Patel's Current Company Details
Tesla

Tesla

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Lead Battery Manufacturing Engineer @Ford Motor Company /Ex-Tesla | Mechanical Engineering MS
Austin, Texas Metropolitan Area
Website:
tesla.com
Employees:
76101
Tejaskumar Patel Work Experience Details
  • Tesla
    Tesla
    Austin, Texas Metropolitan Area
  • Ford Motor Company
    Lead Manufacturing Engineer
    Ford Motor Company Sep 2024 - Present
    Dearborn, Michigan, Us
  • Tesla
    Staff Project/Manufacturing Engineer
    Tesla May 2022 - Sep 2024
    Austin, Texas, Us
    • Lead overall programs/projects, provide technical support to team, lead multifunctional group to implement new Manufacturing design technology. • Manage large projects, global vendors, internal stakeholders to ensure lead time, cost, and best effective design to achieve project’s preliminary requirement (RFQ), milestone, and budget. • Communication with internal and external stakeholders to aligned overall project/design of Manufacturing technology, process, and technical decisions.• Lead the development & detail design of material handling/manufacturing systems such as ASRS, General assembly conveyance, BIW/weld line/paint conveyance, batteries and drive unit delivery conveyance and robot stations of battery top covers/enclosures.• Lead overall layout, and manufacturing process from "cradle to Grave" including detail design development, define RFQ, efficient material flow, manufacturing & assembly process, cycle time study to ensure adherence to established specifications to achieve project requirements and Tesla’s standards.• Successfully launched $20M project of Unibody conveyance including battery enclosures for Cybertruck production line.• Investigated equipment failure, difficulties to install and diagnose faulty operation and improve product design by using Failure Mode and Effects Analysis (FMEA) and Design for Manufacturing & Assembly (DFMA). • Extensively worked with installation & Controls team to commissioning automation systems and enable a smooth handoff to operations at Tesla factory locations.
  • Fata Automation Inc
    Mechanical Project Engineer
    Fata Automation Inc Aug 2014 - May 2022
    Auburn Hills, Mi, Us
    • Led the development & design of New Product introduction through production launch by using 2D/3D CAD modeling, Assembly, and detail manufacturing drawings of material handling systems for Automotive industries such as General Motors (GM), Stellantis, Ford, Tesla, RIVIAN, also for Non-Automotive Industry-Pratt & Whitney, Mercury Marine, Caterpillar and more. Conveyor system includes Skid Conveyor, Skillet conveyor, Fork transfer, Power & Free Chain conveyors, Belt conveyor, Lifting Carrier, Vertical Adjusting Carrier, Rotate Carrier, Electrified Monorail system (EMS) and more with GD&T, welding, sheet metal and structural design by using Autodesk Inventor, Solid Works, and AutoCAD.• Worked with project manager to manage project timeline & cost, provide technical support to resolve issues and assist operations team with problem resolution.• Performed engineering calculation of mechanical components for Heavy machinery includes shafts, coupling, bearing life cycle, gear motor, chain-sprocket drive mechanism, Belt drive by using FEA (Finite elements analysis), Frame/Structural Analysis and stack up tolerance analysis. Designed check fixtures, pallets, skids of conveyor systems/tools.• Reviewed engineering drawings and design, Assembly process to ensure adherence to established safety & Quality specifications of automotive and Aviation Industry's standards.• Design the testing plan for product & process verification (FAT/SAT) and support product validation process. Worked with PLC/Controls Engineering team to design safety features, HMI and setup correct equipment parameters.• Investigated equipment failures and difficulties to diagnose faulty operation, and to make recommendations to maintenance crew and design team to improve product design by using FMEA and Design for Manufacturing & Assembly (DFMA). • Researched and analyzed customer design proposals, RFQ, specifications to evaluate the feasibility, cost of equipment design or applications.
  • Eaton
    Sr. Engineer
    Eaton Apr 2013 - Aug 2014
    Dublin, Ireland, Ie
    • Developed 2D/3D CAD models, Assembly and detail manufacturing drawings of Non-Seg. Bus, Bus plugs, Low voltage busway, enclosure, fixture, extruded and Injection mold Parts, Switches and breaker for switchgear with GD&T, welding process, sheet metal and plastic mold design by using Autodesk Inventor. • Worked in R&D to design, develop, test and launch new product (NPI), Prototype assembly of custom Low/Medium voltage electrical Products in accordance with established practices and company standards.• Coordinated with manufacturing, supply chain management and R&D team to determine cost effective design for manufacturing method.• Ensured that design, material selection and procedures were in accordance to UL, CSA, NEMA, IEC, and IEEE standard to achieve manufacturing and engineering quality.• Prepared Engineering change notice (ECN) and Engineering change orders (ECO/ECR) to correct, update, enhance and improve design engineering documentation of various products in Enovia (Product Lifecycle Management) and EBOM GUI (Electronic BOM).• Ensured that customer requirements are addressed including selection of special characteristics, setting quality objectives during product design and development.• Provided training to design & manufacturing assembly team on the domain and products.
  • Hot Mix Mobile,
    Product Engineer
    Hot Mix Mobile, Mar 2012 - Apr 2013
    • Designed, developed and modified of structural and heavy road construction equipment using 2D/3D CAD modeling software.• Worked in welding process, GD&T, machining and sheet metal to develop manufacturing drawings.• Designed and Optimization of mechanical components for heavy machinery includes shafts, coupling, bearings, Hydraulic motors, combustion chamber, Burner, augur, bucket/chin elevator etc. • Calculation of mechanical systems using Finite Element Analysis and Thermal analysis of combustion chamber. • Worked with truck chassis and trailer design to set up mobile asphalt equipment.• Conducted extensive fieldwork and research on the techniques used in manufacturing to reduce product cost.
  • Ongc
    Intern
    Ongc Jun 2005 - Jul 2005
    New Delhi, Delhi, In
    Maintenance of diesel Engines, electric generators, Valves, Compressor and pumpsCreated parts lists for order equipment and scheduled of maintained machine.Handled different hand tools and power tools.Installation and replacement of Turbo charger, piston, valves.Assembly of cylinder block, crankshaft and Torque convertor.

Tejaskumar Patel Skills

Manufacturing Mechanical Engineering Engineering Product Development R&d Testing Quality Control Sheet Metal Designs Mechanical Analysis Cad/cam Software Finite Element Analysis Heat Transfer Thermal Engineering Heavy Equipment Electrical Industry Structural Analysis

Tejaskumar Patel Education Details

  • University Of Bridgeport
    University Of Bridgeport
    Mechanical Engineering
  • North Maharashtra University
    North Maharashtra University
    Mechanical Engineering
  • North Maharashtra University
    North Maharashtra University
    Mechanical Engineering

Frequently Asked Questions about Tejaskumar Patel

What company does Tejaskumar Patel work for?

Tejaskumar Patel works for Tesla

What is Tejaskumar Patel's role at the current company?

Tejaskumar Patel's current role is Lead Battery Manufacturing Engineer @Ford Motor Company /Ex-Tesla | Mechanical Engineering MS.

What is Tejaskumar Patel's email address?

Tejaskumar Patel's email address is pa****@****ail.com

What is Tejaskumar Patel's direct phone number?

Tejaskumar Patel's direct phone number is +124872*****

What schools did Tejaskumar Patel attend?

Tejaskumar Patel attended University Of Bridgeport, North Maharashtra University, North Maharashtra University.

What skills is Tejaskumar Patel known for?

Tejaskumar Patel has skills like Manufacturing, Mechanical Engineering, Engineering, Product Development, R&d, Testing, Quality Control, Sheet Metal, Designs, Mechanical Analysis, Cad/cam Software, Finite Element Analysis.

Who are Tejaskumar Patel's colleagues?

Tejaskumar Patel's colleagues are Lorin Pearce, Bülent Sener, Ed Biagtan, Maurice Dinger, Testi Yapan, Jordan Kelsey, Mary Macias.

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