Coordinated with Process Licensor & Detail Engineering Contractor for project execution, implementation, commissioning, and stabilization of Speciality Oil, Amine Regeneration Unit/Sour Water Stripper Unit. Carried out study of Utilities (Instrument air, Cooling Water, Steam, Fuel Gas) consumption of existing facilities and estimation of excess Utility capacity availability for future expansion projects using modelling and simulation. Review and Provide Quality comments on various Process Engineering Deliverables issued by Detail Engineering Contractor like PFDs, Material Selection Diagrams, P& ID, System Hydraulics, Pumps and Compressor sizing, Process Datasheet, Cause & Effect Diagram, Interconnection Drawings, Utility Consumption. Power consumption, Process Control Narratives, HAZOP close out report. Design of pumps, line sizing, Selection of Pumps, Control Vales sizing, Hydraulic Calculation, Material and Energy Balance, Safety Relief device selection and sizing, tanks vent sizing using applicable API standards. Review of various documents like Safety plant Layout, Area classification, Active fire protection, Passive fire protection, Fire and Gas detection system, Cause & Effect Diagram, Technical Bid Evaluation of Vendor Package, safety studies like Quantitative risk management, Reliability & Availability studies. Preparation of Environment Permit to Construct and Operate new facilities and submit to Royal Commission Jubail Yanbu Regulations. Maintained cross-functional interaction with engineering disciplines (mechanical, process control, rotating equipment and Inspection) for any process revamp and modifications. Review and preparation of Technical Bid evaluation of Vendor packages based on Total Operating cost and Capital Expenditure using Net Present Value analysis and recommend best suitable packages to management.

Complying with best practices, standard operating procedures and maintaining continuous improvement efforts Familiar and Very well versed with Crude Oil Treatment Processes like Crude Desalting, Gas-Oil Separation (GOSP), H2S Amine Treatment of LPG And Fuel Gas. Initiating MOC as and when required for any kind of change in Production Facilities. Monitoring plant operation through Lab results, PI system and taking corrective measures to ensure smooth and reliable operation to maintain Product Quality parameters Safety plant Layout review, Area classification, Active fire protection, Passive fire protection, Fire and Gas detection system, Escape route and safety signs, Technical safety studies like Quantitative risk management, Reliability & Availability studies, Safety integrity level, Environment impact assessment. Administering start up, shutdown and troubleshooting of pumps, compressors, turbines, reactors and heat exchangers Rendering HSE training for emergency response; providing DCS training to Junior Operators. Performing start-up and shutdown plant ops. From Honeywell TDC-300 DCS, conducting routine plant operations & responding to emergencies. Conducting special procedures on DCS including checks on safety/interlocks (ESD)and troubleshooting from DCS input/output loop. Developing and implementing Safety Management System; generating monthly Safety Performance Reports; flagging KPIs Conducting daily performance dialogue to minimize machine downtime and exploring opportunities for improvements Participating in cross-functional meetings to support maintenance personnel in their allocated tasks. Identifying areas of breakdowns and took countermeasures to rectify machine problems with the application of troubleshooting technique. Monitoring spare parts consumption & inventory to ensure effective controls on consumption as well as on the inventory

Managed physical trade of Gasoil and Naphtha produced from refinery on spot and term deal Gathered and distributed real time market intelligence on oil industry to internal physical trading, financing and hedging desks Reviewed and negotiated commercial & operational terms & conditions on cargo purchase & sale agreements Coordinated with Shipping Operation, International Finance and Refinery Planning & Scheduling Desk to share information regarding freight, planning and price forecast of inventory

Coordinated with Process Licensor & Detail Engineering Contractor for project execution, implementation, commissioning, and stabilization of Visbreaker Unit to CDU conversion Project. Review and Provide Quality comments on various Process Engineering Deliverables issued by Detail Engineering Contractor like PFDs, Material Selection Diagrams, P& ID, System Hydraulics, Pumps and Compressor sizing, Process Datasheet, Cause & Effect Diagram, Interconnection Drawings. Maintained cross-functional interaction with engineering disciplines (mechanical, process control, rotating equipment and Inspection) for any process revamp and modifications Identified training needs, developed training schedule, coordinated with learning centre and imparted training to operation team; conducted process mock-drills and emergency mock-drills Handled various pre-commissioning and commissioning activities of VBU to CDU conversion project like instrument loop check, checking cause and effect diagram, DCS graphics preparation, ESD function test, performing test run of rotary equipment’s like pumps, compressor, static equipment internal inspection, preparation of punch points for system and following up closure of the same.

Monitored operating parameters of various equipment including Distillation Column, Vacuum Distillation Column, Fired Heaters, Strippers, Stabilizer, Compressors and ensuring that equipment works to its specification/capacities & work out for any deviations Optimized equipment productivity with preventive maintenance, asset utilization & capacity debottlenecking. Investigating and troubleshooting plant/process problems using scientific principles related to Fluid flow operation, material & Energy balances, and heat transfer operations etc. Troubleshoot critical conditions and resolved online problems & generated notifications in SAP for related jobs; assisted in emergencies like DCS Card Failure, Heater Trip, LPG Leakage, Furnace Back Fire, Steam Failure, Feed Failure, Power Failure, Vacuum Column Pump Flow Failure

Primarily contributed as member of teams that successfully commissioned following Crude & Vacuum Distillation and Visbreaker & 7 Merichem Units in refinery Established commissioning activities from scratch; studied process packages, reviewed BDEP Operating Manual, Checked Process Logic, Cause & Effect Charts, Logic Diagrams, DCS Configurations, ESD System Functional Specifications and so on