Terry Berndt

Terry Berndt Email and Phone Number

Independent Consultant in Quality and Reliability Engineering @
Terry Berndt's Location
Detroit Metropolitan Area, United States
Terry Berndt's Contact Details

Terry Berndt personal email

About Terry Berndt

Experienced Quality and Reliability professional with demonstrated expertise in Quality Management, Design for Reliability (DFR), Statistical Consulting and Reliability Growth Testing. Leader with strong analytical abilities utilized for data driven problem solving to improve product quality. Excellent written and verbal communication skills and proven ability to develop and implement Quality improvement systems. Specialties: Statistical Methodologies, Reliability Engineering Disciplines (P-Diagram, DFMEA, DVP&R, Reliability Block Diagrams (RBD), Fault Tree Models), Failure Reporting Analysis and Corrective Action Systems (FRACAS), Quality Operating Systems, Warranty Analysis, Problem Solving, Process Improvement, Six Sigma, Proposal Writing.

Terry Berndt's Current Company Details
Quality and Reliability Engineering

Quality And Reliability Engineering

Independent Consultant in Quality and Reliability Engineering
Terry Berndt Work Experience Details
  • Quality And Reliability Engineering
    Independent Consultant
    Quality And Reliability Engineering May 2015 - Present
    Metro Detroit Area
    Performing required reliability analyses and report generation for U.S. Government (USG) defense programs- Analyzing all test incidents from ongoing testing- Scoring incidents using program Failure Definition/Scoring Definition (FD/SC)- Supporting root cause/corrective action (RCCA) analyses- Assessing implementation of corrective actions and estimating fix effectiveness factors (FEF)Performing demonstrated and projected reliability calculations, broken down to the necessary levels, and comparing the results to requirements and predictionsAnalyzing reliability growth achieved during testing, and plotting growth versus mileage accumulatedActing as liaison between the USG Reliability team and the program team.- Supporting meetings required with the USG to discuss the reliability results and any other reliability related issues
  • General Dynamics Land Systems
    Program Reliability Leader
    General Dynamics Land Systems May 2008 - May 2015
    Sterling Heights, Mi
    Responsible for leading the implementation of Reliability processes on the development of multiple programs, including the Joint Light Tactical Vehicle (JLTV) and Abrams modernization. Guiding Engineers in the utilization of Design For Reliability (DFR) tools to achieve aggressive reliability requirements defined in the government contracts. Key activities include:- Writing the reliability content of GDLS proposals for US Government (USG) programs - Reliability growth planning and tracking- Development of Reliability Allocations and Predictions- DFMEA development- DVP&R support- Managing Failure Reporting Analysis and Corrective Action System (FRACAS)- Leading Corrective Action Review Board (CARB), and Scoring and Assessment Conferences with the USG- Development and Maintenance of Reliability Block Diagrams (RBD) and Fault Tree Models (FTM)
  • Automotive Components Holdings, A Subsidiary Of Ford Motor Company
    Associate Director, Product Development Quality
    Automotive Components Holdings, A Subsidiary Of Ford Motor Company 2005 - 2008
    Managed an organization of 25 Quality and Reliability Engineers responsible for driving reliability into forward model products, improving the quality of current model products, and reporting on quality issues. Commodities included instrument panels, consoles, door trim, head and tail lamps, fascias, fuel tanks, fuel rails, drive shafts, catalytic converters, stabilizer bars, steering gears and pumps, ignitions coils, starters, power take-off units, carbon canisters, and HVAC. • Reduced Quality Rejects by 30% and improved customer supplier metric score 23% through the development and implementation of an improved Quality Operating System. • Developed Single Agenda for Quality Process which reduced warranty by 35%. • Reduced launch quality rejects by 55% and eliminated on-site modifications for the 2007 launches due to the development and implementation of a Safe Launch Process.
  • Ford Motor Company
    Manager, Product Development Quality
    Ford Motor Company 2003 - 2005
    Managed four Supervisors and four Quality Analysts responsible for driving Reliability and Robustness disciplines on all forward model truck programs, and assisting with the resolution of current model quality issues. Facilitated all truck Quality forums. • Led implementation of the Current Model Quality Operating System ( QOS ) within the Truck Product Development organization, which resulted in a 15% reduction in Things-Gone-Wrong and 22% reduction in warranty. • Developed 5 year Quality Objectives for all Ford North American vehicles.
  • Ford Motor Company
    Supervisor, F150 Quality & Reliability
    Ford Motor Company 2000 - 2003
    Managed a team of four Reliability Engineers responsible for the application of Reliability and Robustness disciplines on the F150 programs from kick-off through life of the vehicle. • Developed Customer Driven approach for setting and achieving vehicle attribute targets for the 2004 F150 program, which resulted in the following awards: o Named Truck of the Year by the North American International Auto Show, Motor Trend, Car and Driver, Detroit News, Truckin’ Magazine, and USA Today,
  • Ford Motor Company
    Supervisor, Process Leadership Best Practices
    Ford Motor Company 1996 - 2000
    Dearborn, Mi
    Implemented Best Practice processes across Product Development to improve productivity.• Drove implementation of numerous Best Practice processes across the Product Development organization that resulted in productivity improvements of 39%.
  • Ford Motor Company
    Supervisor, Materials Engineering
    Ford Motor Company 1991 - 1996
    Dearborn, Mi
    Supervised a group of Materials Engineers developing new materials, upgrading existing materials, and recommending material changes to improve quality and customer satisfaction for metals, fasteners, lubricants, and glass materials.
  • Ford Motor Company
    Statistician/Technical Specialist
    Ford Motor Company 1977 - 1991
    Dearborn, Mi
    Multiple positions with increasing responsibility. Provided statistical analysis support to design engineers to help resolve issues with product designs and improve the quality of parts and systems.

Terry Berndt Skills

Dfmea Reliability Engineering Six Sigma Fmea Reliability Program Management Design Of Experiments Product Development Engineering Management Statistics Ppap Systems Engineering Root Cause Analysis Dvp&r Apqp Manufacturing Engineering Design For Reliability Problem Solving Quality Operating Systems Warranty Analysis Reliability Analysis Statistical Analysis Proposal Writing

Terry Berndt Education Details

Frequently Asked Questions about Terry Berndt

What company does Terry Berndt work for?

Terry Berndt works for Quality And Reliability Engineering

What is Terry Berndt's role at the current company?

Terry Berndt's current role is Independent Consultant in Quality and Reliability Engineering.

What is Terry Berndt's email address?

Terry Berndt's email address is tr****@****hoo.com

What schools did Terry Berndt attend?

Terry Berndt attended Michigan State University - Eli Broad College Of Business, Purdue University, Purdue University.

What skills is Terry Berndt known for?

Terry Berndt has skills like Dfmea, Reliability Engineering, Six Sigma, Fmea, Reliability, Program Management, Design Of Experiments, Product Development, Engineering Management, Statistics, Ppap, Systems Engineering.

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