Thiyagarajan Karuthappan Email and Phone Number
Profile Summary:▪︎Profile Summary:Profile Summary:1.B.E,Mechanical with MBA in Operations Management & M.Tech in Manufacturing2.Mid-level leader with 16 years of experience in Automobile OEM & Gear Cutting Tool industry3.Experienced in Supplier Quality Assurance, Field quality & New Part development of Mid size (350-650cc) motorcycle 4.Specialist in Design & Application of gear cutting tools, Gear Manufacturing with a demonstrated historySkills:1.Proven Track record in Supplier Evaluation, Development & Up-gradation through SQAD2.Expertise in PPAP Processes & New Product development 3.Hands on experience with Shoki Ryudo Knari(SRK), Hosin Kanri (HSK), QRQC & QRMS processes 4.Experience in Global sourcing Quality including the CKD 5.Technical assistance to supplier towards PPM & warranty reduction6.Able to draw various ways of parts manufacturing with consistent Quality 7.Qualified ISO 9001:2015 Internal auditor by OMNEX Inc.8.A self-starter, motivated and able to positively motivate others in the Team
Royal Enfield
View- Website:
- royalenfield.com
- Employees:
- 7427
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Group ManagerRoyal Enfield Nov 2021 - PresentGreater Chennai Area -
Team Manager Supplier Quality AssuranceRoyal Enfield Apr 2017 - Oct 2021Chennai Area, IndiaRoles & Responsibilities:1.Lead supplier development strategy, design the metrics for the Team and supplier performance2.Support Purchasing with the supplier approval process by assessing manufacturing/technology3.New product launches through effective SRK, QRQC processes & PPAP Approval4.Constant Review on supplier’s manufacturing processes & collaborate with them on process improvement and Technology up gradation 5.Lead quality audits for suppliers (Process, Product &… Show more Roles & Responsibilities:1.Lead supplier development strategy, design the metrics for the Team and supplier performance2.Support Purchasing with the supplier approval process by assessing manufacturing/technology3.New product launches through effective SRK, QRQC processes & PPAP Approval4.Constant Review on supplier’s manufacturing processes & collaborate with them on process improvement and Technology up gradation 5.Lead quality audits for suppliers (Process, Product & system)6.Manage the Supplier’s Key Performance Indicators (KPIs) & on time resolution of issues7.Conduct benchmarking studies to determine best practices/designs and future trends8.Coordination with R&D team to finalize and approve the drawings and testing requirements.9.Drive the DOL implementation through end to end audit, Gap analysis & action implementation10.Lead, coach and develop a high performing Supplier Quality team that delivers best practices, added value and continuous improvements11.Motivate and coach the team to operational successGlobal Sourcing Experience / Supplier visits:1.Visited FCC Clutch - Japan for testing and validation of 650cc pull type clutch (Sep’18)2.Alloy Wheel development & Process approval at M/s.Jinfei China (Oct’17 & Mar’19), Onsite assessment at M/s.Jieli wheels & M/s.Wanfeng Ltd – China (July’17)3.Initial evaluation of Thailand sourcing for Aesthetic improvement projects & ASIAN CKD4.Process approval & PPAP at M/s.Promotech– Turkey for Hot Extruded Kick starter pawl (Aug’16)New Products worked & Accomplishments:1.Interceptor & Continental GT (650cc) – Program Lead for Supplier Quality 2.Meteor 350cc – Process Establishment, PPAP Approval & Capacity enhancement3.Thunderbird X350 – Process establishment & PPAP Approval for Royal Enfield’s first alloy wheel 4,Himalayan 410cc5.Anti Skip Mechanism 6.PPM Reduction from 9000 to 1500 & rejection reduction from 3.9% to 1.9% for Casting 7.DOL % increase from 23% to 57% Show less -
Supplier Quality ManagerRoyal Enfield Apr 2015 - Mar 2017Chennai, Tamil Nadu, India -
Deputy ManagerRoyal Enfield Apr 2013 - Mar 2015Chennai, Tamil Nadu, India -
Assistant ManagerRoyal Enfield Dec 2010 - Mar 2013Chennai, Tamil Nadu, India -
Senior Design EngineerMotherson Advanced Tooling Solutions Limited Sep 2007 - Oct 2010Aurangabad Area, IndiaRoles & Responsibilities – Design & Application Selection of appropriate tool based on type of gear, its geometry & cutting method employed Performing Design calculations for Gear Hob, Shaper & Master gears using customized tools Simulation of Gear tooth profile in CAD to verify its tooth geometry results against dwg specification Preparation of manufacturing drawings for Gear cutting tools & Master gears Engineering support to shop floor for special process like… Show more Roles & Responsibilities – Design & Application Selection of appropriate tool based on type of gear, its geometry & cutting method employed Performing Design calculations for Gear Hob, Shaper & Master gears using customized tools Simulation of Gear tooth profile in CAD to verify its tooth geometry results against dwg specification Preparation of manufacturing drawings for Gear cutting tools & Master gears Engineering support to shop floor for special process like hobbing and gear/cutter grinding Visit to various customers to solve the quality issues through Tool & Process trials Suggesting permissible changes in Gear geometry to ensure consistent result & better tool performance. Commonisation of tools for various Gears with similar Module & Pressure Angle for Cost Saving Continuous improvement in design functions through case study & past experienceKey Achievements: Development of customized tool (Software) for master gear design using MS excel Developed simulation method in Auto CAD for spline hob design with semi-topping & lug featuresMajor projects worked: Design, development & validation of Gear Hob, Gear shaper cutters for TATA Nano, Mahindra Navi star, Daimler CV, M&M “AGNI”, Hero Motors “ROTAX” & TATA “Deeper Ratio” etc Show less
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Graduate Engineer Tool DesignMitsubishi Heavy Industries India Precision Tools Ltd Sep 2006 - Aug 2007Ranipet
Thiyagarajan Karuthappan Skills
Thiyagarajan Karuthappan Education Details
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Oxford Engineering College77% First Class With Distinction
Frequently Asked Questions about Thiyagarajan Karuthappan
What company does Thiyagarajan Karuthappan work for?
Thiyagarajan Karuthappan works for Royal Enfield
What is Thiyagarajan Karuthappan's role at the current company?
Thiyagarajan Karuthappan's current role is Group Manager || Supplier Quality || Royal Enfield || Great Lakes institute.
What schools did Thiyagarajan Karuthappan attend?
Thiyagarajan Karuthappan attended Great Lakes Institute Of Management, Birla Institute Of Technology And Science, Pilani, Symbiosis Centre For Distance Learning, Oxford Engineering College.
What skills is Thiyagarajan Karuthappan known for?
Thiyagarajan Karuthappan has skills like Troubleshooting In Gear Manufacturing, Supplier Evaluation, Supplier Development, Ppap, Supplier Quality Management, 8d Problem Solving, Process Auditing, Statistical Process Control, Fmea, Team Management, Qc Tools.
Who are Thiyagarajan Karuthappan's colleagues?
Thiyagarajan Karuthappan's colleagues are Ranjith Blr Ukt, Michelle García Pardo, Hardik Patel, Shyam M, Sylvia Gutturiez, Bura Vyshnavi, Suresh Pandian.m.
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