Thiyagarajan Karuthappan

Thiyagarajan Karuthappan Email and Phone Number

Group Manager || Supplier Quality || Royal Enfield || Great Lakes institute @ Royal Enfield
gurgaon, haryana, india
Thiyagarajan Karuthappan's Location
Chennai, Tamil Nadu, India, India
About Thiyagarajan Karuthappan

Profile Summary:▪︎Profile Summary:Profile Summary:1.B.E,Mechanical with MBA in Operations Management & M.Tech in Manufacturing2.Mid-level leader with 16 years of experience in Automobile OEM & Gear Cutting Tool industry3.Experienced in Supplier Quality Assurance, Field quality & New Part development of Mid size (350-650cc) motorcycle 4.Specialist in Design & Application of gear cutting tools, Gear Manufacturing with a demonstrated historySkills:1.Proven Track record in Supplier Evaluation, Development & Up-gradation through SQAD2.Expertise in PPAP Processes & New Product development 3.Hands on experience with Shoki Ryudo Knari(SRK), Hosin Kanri (HSK), QRQC & QRMS processes 4.Experience in Global sourcing Quality including the CKD 5.Technical assistance to supplier towards PPM & warranty reduction6.Able to draw various ways of parts manufacturing with consistent Quality 7.Qualified ISO 9001:2015 Internal auditor by OMNEX Inc.8.A self-starter, motivated and able to positively motivate others in the Team

Thiyagarajan Karuthappan's Current Company Details
Royal Enfield

Royal Enfield

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Group Manager || Supplier Quality || Royal Enfield || Great Lakes institute
gurgaon, haryana, india
Website:
royalenfield.com
Employees:
7427
Thiyagarajan Karuthappan Work Experience Details
  • Royal Enfield
    Group Manager
    Royal Enfield Nov 2021 - Present
    Greater Chennai Area
  • Royal Enfield
    Team Manager Supplier Quality Assurance
    Royal Enfield Apr 2017 - Oct 2021
    Chennai Area, India
    Roles & Responsibilities:1.Lead supplier development strategy, design the metrics for the Team and supplier performance2.Support Purchasing with the supplier approval process by assessing manufacturing/technology3.New product launches through effective SRK, QRQC processes & PPAP Approval4.Constant Review on supplier’s manufacturing processes & collaborate with them on process improvement and Technology up gradation 5.Lead quality audits for suppliers (Process, Product &… Show more Roles & Responsibilities:1.Lead supplier development strategy, design the metrics for the Team and supplier performance2.Support Purchasing with the supplier approval process by assessing manufacturing/technology3.New product launches through effective SRK, QRQC processes & PPAP Approval4.Constant Review on supplier’s manufacturing processes & collaborate with them on process improvement and Technology up gradation 5.Lead quality audits for suppliers (Process, Product & system)6.Manage the Supplier’s Key Performance Indicators (KPIs) & on time resolution of issues7.Conduct benchmarking studies to determine best practices/designs and future trends8.Coordination with R&D team to finalize and approve the drawings and testing requirements.9.Drive the DOL implementation through end to end audit, Gap analysis & action implementation10.Lead, coach and develop a high performing Supplier Quality team that delivers best practices, added value and continuous improvements11.Motivate and coach the team to operational successGlobal Sourcing Experience / Supplier visits:1.Visited FCC Clutch - Japan for testing and validation of 650cc pull type clutch (Sep’18)2.Alloy Wheel development & Process approval at M/s.Jinfei China (Oct’17 & Mar’19), Onsite assessment at M/s.Jieli wheels & M/s.Wanfeng Ltd – China (July’17)3.Initial evaluation of Thailand sourcing for Aesthetic improvement projects & ASIAN CKD4.Process approval & PPAP at M/s.Promotech– Turkey for Hot Extruded Kick starter pawl (Aug’16)New Products worked & Accomplishments:1.Interceptor & Continental GT (650cc) – Program Lead for Supplier Quality 2.Meteor 350cc – Process Establishment, PPAP Approval & Capacity enhancement3.Thunderbird X350 – Process establishment & PPAP Approval for Royal Enfield’s first alloy wheel 4,Himalayan 410cc5.Anti Skip Mechanism 6.PPM Reduction from 9000 to 1500 & rejection reduction from 3.9% to 1.9% for Casting 7.DOL % increase from 23% to 57% Show less
  • Royal Enfield
    Supplier Quality Manager
    Royal Enfield Apr 2015 - Mar 2017
    Chennai, Tamil Nadu, India
  • Royal Enfield
    Deputy Manager
    Royal Enfield Apr 2013 - Mar 2015
    Chennai, Tamil Nadu, India
  • Royal Enfield
    Assistant Manager
    Royal Enfield Dec 2010 - Mar 2013
    Chennai, Tamil Nadu, India
  • Motherson Advanced Tooling Solutions Limited
    Senior Design Engineer
    Motherson Advanced Tooling Solutions Limited Sep 2007 - Oct 2010
    Aurangabad Area, India
    Roles & Responsibilities – Design & Application Selection of appropriate tool based on type of gear, its geometry & cutting method employed Performing Design calculations for Gear Hob, Shaper & Master gears using customized tools Simulation of Gear tooth profile in CAD to verify its tooth geometry results against dwg specification Preparation of manufacturing drawings for Gear cutting tools & Master gears Engineering support to shop floor for special process like… Show more Roles & Responsibilities – Design & Application Selection of appropriate tool based on type of gear, its geometry & cutting method employed Performing Design calculations for Gear Hob, Shaper & Master gears using customized tools Simulation of Gear tooth profile in CAD to verify its tooth geometry results against dwg specification Preparation of manufacturing drawings for Gear cutting tools & Master gears Engineering support to shop floor for special process like hobbing and gear/cutter grinding Visit to various customers to solve the quality issues through Tool & Process trials Suggesting permissible changes in Gear geometry to ensure consistent result & better tool performance. Commonisation of tools for various Gears with similar Module & Pressure Angle for Cost Saving Continuous improvement in design functions through case study & past experienceKey Achievements: Development of customized tool (Software) for master gear design using MS excel Developed simulation method in Auto CAD for spline hob design with semi-topping & lug featuresMajor projects worked: Design, development & validation of Gear Hob, Gear shaper cutters for TATA Nano, Mahindra Navi star, Daimler CV, M&M “AGNI”, Hero Motors “ROTAX” & TATA “Deeper Ratio” etc Show less
  • Mitsubishi Heavy Industries India Precision Tools Ltd
    Graduate Engineer Tool Design
    Mitsubishi Heavy Industries India Precision Tools Ltd Sep 2006 - Aug 2007
    Ranipet

Thiyagarajan Karuthappan Skills

Troubleshooting In Gear Manufacturing Supplier Evaluation Supplier Development Ppap Supplier Quality Management 8d Problem Solving Process Auditing Statistical Process Control Fmea Team Management Qc Tools

Thiyagarajan Karuthappan Education Details

Frequently Asked Questions about Thiyagarajan Karuthappan

What company does Thiyagarajan Karuthappan work for?

Thiyagarajan Karuthappan works for Royal Enfield

What is Thiyagarajan Karuthappan's role at the current company?

Thiyagarajan Karuthappan's current role is Group Manager || Supplier Quality || Royal Enfield || Great Lakes institute.

What schools did Thiyagarajan Karuthappan attend?

Thiyagarajan Karuthappan attended Great Lakes Institute Of Management, Birla Institute Of Technology And Science, Pilani, Symbiosis Centre For Distance Learning, Oxford Engineering College.

What skills is Thiyagarajan Karuthappan known for?

Thiyagarajan Karuthappan has skills like Troubleshooting In Gear Manufacturing, Supplier Evaluation, Supplier Development, Ppap, Supplier Quality Management, 8d Problem Solving, Process Auditing, Statistical Process Control, Fmea, Team Management, Qc Tools.

Who are Thiyagarajan Karuthappan's colleagues?

Thiyagarajan Karuthappan's colleagues are Ranjith Blr Ukt, Michelle García Pardo, Hardik Patel, Shyam M, Sylvia Gutturiez, Bura Vyshnavi, Suresh Pandian.m.

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