Thomas Johnson Email & Phone Number

Central Bedfordshire, England, United Kingdom

Northampton, England, United Kingdom

Rugby

The assessment of customers’ technical requirements and facilitation of the preparation of suitable assembly costings and manufacturing instructions for all bespoke assemblies produced by the company.The control, motivation and direction of the Engineering team to achieve the highest standards of competence, imparting knowledge onto junior members of the team.Represent WAGO on various technical/standards committees. Responsible for making the final decisions on technical issues and ensuring all legal documentation is maintained.Responsible for the design and delivery of technical training to the Engineering team and ensuring regular team communication Management of all site Health and Safety including but not limited to maintenance of H&S policy, role of fire marshal, communicating H&S legislative changes to the senior management team, ensuring all management and staff understand and follow health and safety rules and practices.

Rugby

In addition to the role below:To oversee and manage the production and assembly of all custom assemblies for WAGO Ltd. Implementing and monitoring the correct KPIs, and training and imparting knowledge to junior team members, ensuring the production schedule produces RFT and On Time. Aligning Engineering and Production teams to a One Team approach with shared aims and targets.

Birmingham, United Kingdom

Maintenance lead at CHEP's largest UK service center by coordinating preventative and reactive maintenance. Managing 6 maintenance technicians, resource planning, PPM, with a monthly budget allocation. Technical lead for plant CAPEX projects < c. £80k, from concept to closure. Reportable to the Plant Manager and part of the Plant Operations Leadership Team. Achievements include improving OEE from 50% to c.70%, increasing nail conformance across multiple sites from 20% to c. 95%, upskilling the maintenance team and increasing the size of the team.

Derby, United Kingdom

Providing integration between the design and manufacturing communities in the Rotatives supply chain unit. Driving continuous improvement and right first time by analysing process' capabilities and design intent. Working within a small team to deliver a £30M cost saving in 2015.

Derby

Assessing the lightning strike bonding check procedure for Trent 1000 engines post-testing, delivering a design and make solution reducing re-test and re-work and therefore reducing build line delays.

Turbine Blade Facility, Derby

Providing a means for future 'adaptive sentencing' utilising manufacturing data and recognised sensitivity analysis techniques by:Analysing and suggesting life weighted areas to ME.Creating acceptance criteria for T1000 IP one section to ME using 2D GPS. Assessing the effectiveness of adaptive machining on the probabilistic life of the T1000 IP blade:Using Monte Carlo analysis and software such as SCO3, iSight, and minitab.

Mantech-S, Seletar Campus, Singapore

Automation of hand dressing in Fan Blade Singapore: Support/facilitate capability deployment into FBSG via Fixed Process Approval (FPA).Apply 6-Sigma methodologies (e.g. DMAIC) to execute Belt Optimisation workstrand.Inkjet MCRL governance:Support/facilitate the team during project execution to meet MCRL 3 governanceFacilitate supplier engagement processCompressor components TST submission:Lead and facilitate the planning of technical topics and submission of bidsPreparation/scoping for invention disclosure – Submission:Lead and facilitate the submission of invention disclosures for Mechanised Team

Rolls-Royce Derby

Writing Technical Reports for the new repair process (within GRS) for laser material addition for damaged blisks. Objectives include:EJ200 LP2 GOM MSA Studies: To carry out a MSA Studyfor the scallop operation and a component bias MSA study.EJ200 LP2 Machining and Measurement Technical package: Ownership of the Technical instructions for the adaptive machining and measurement IPT. Understanding the whole repair process and coordinating/supporting the tasks required to have all technical instructions complete.Siemens NX Turbo machinery: Creating a plan of machining trials using Siemens NX v PSI for all stages of the XWB HPC drum. Support the machining trials, weekly Siemens link calls and document the findings in the form of a report. Work with the MSCoC to agree timescales to resolving any issues and map this timescales against Blisk repair customer commitments.

Derby, United Kingdom

Working on the Trent XWB 84k IPC and HPC to ensure FLAWLESS EIS; with a mature product and supply chain - managing risks such as FRACAS, DfS, and LCC. Also took on an IPTL role attending level 2 and 3 meetings and managing a global team from product manufacture in Germany, to component validation in Scotland, and component incorporation into the module in Japan - across multiple businesses and companies. Accountable for cost, risk, and delivery of IPC components. Opportunities included learning about the Product Change Board processes - communication between designers, management, and in-service engineers to realise multiple targets.

Describe your position

A summer Internship working at the Rolls-Royce Derby site within the Life Cycle Engineering (LCE) team. Work experiences include; Trent XWB spare engine availability modelling, Trent 900 Engine Monitoring Unit (EMU) requirements, LCE metrics and budgets analysis.

Wattisham, Middle Wallop, Arizona, Batus Canada.

A vast amount of experience working on AH-64, Gazelle, and Lynx helicopters carrying out corrective and preventative maintenance on aircraft systems including hydraulics, fuel, and propulsion. Other responsibilities included flight servicing, completing flight safety checks, compressor washing, Quality Assurance, tool control, and completing aircraft documentation.As a soldier I also had secondary roles, including; Fire Non-Commissioned Officer, Guard Staff, Section Leader, Drill Staff, and Ground Servicing Equipment maintainer. These roles and responsibilities took place during hot-climate training in Arizona, cold climate training in Canada, various exercises across the UK, and an operational tour in Afghanistan.Working on operational aircraft provided first line knowledge of, not exclusively; engines, gearboxes, high pressure fluids, accumulators, and rotary, fuel, and air conditioning systems. The skills learned by ‘fixing’ these systems provided a fundamental engineering background and foundation to achieve academically.Aside from gaining a working knowledge of in-service aircraft, the Army developed my leadership and managerial skills giving me the ability and confidence to control demanding situations and to drive the direction of a team. Similarly whilst serving for HM Forces, I improved my communication skills; working with various work sectors, comprising of many different nationalities, towards a common goal.

Phase two of army training; learning the basic engineering principles and skills to maintain rotary aircraft.

Master Of Engineering (Meng), Aerospace, Aeronautical And Astronautical Engineering, 2.1

Activities and Societies: Duke of Edinburgh team leader, Five peaks challenge, Everest base camp challenge, London to Paris bike ride.

Science, Science And Engineering Foundation Studies, 1St

Activities and Societies: Staff-Student representative, Student peer mentor.Modules include maths, physics, chemistry, and materials.

Education record

Activities and Societies: Apache, Lynx, and Gazelle certified maintainerAdvanced Apprenticeship - Engineering BTEC Level 3 - Aircraft.

Education record

Nebosh National General Certificate In Occupational Health And Safety, Heath And Safety, Credit